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2005 Toyota Tundra Service and Repair Manual

Regular price $34.99 USD
Covers all 2005 Tundra trims — Base, Limited, SR5 ·
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FactoryManual
Anonymous

Where were wiring diagrams?

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FactoryManual
Anonymous

Very difficult to navigate seems like similar information is in several random locations

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FactoryManual
Anonymous

All other content is as promised

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FactoryManual
Anonymous

Very hard to navigate. Could not even find a index

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FactoryManual
TERRY MUICH

The download I received was a complete waste of my money. Was not even close to what it was represented as. I thought I was getting a proper service repair manual. What I got was a collection of service bulletins. I sent an email to your company right after I looked through it requesting my money back. Have yet to hear a response. Terry Muich

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FactoryManual
Ricky Coley

Not a hard copy manual and the file is to big too load on my computer.

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FactoryManual
John Puzak

I'm trying to download the manual to my laptop. Can't get a table of contents on my phone. Might have a better review the

After directions from from factory manuals,
I downloaded Adobe Acrobat-working great. Great customer service!!!

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FactoryManual
Richard Musser

easy

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FactoryManual
Donald Folmar

More detailed than I thought, still trying to navigate through it, not what I thought it would be, thought it would be more like the Haynes manual.

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FactoryManual
Nathaniel Footman Jr

Delivery via wifi great.

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FactoryManual
Anonymous

Great

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FactoryManual
David Bacon

It was much larger than i expected. 5 documents at 12k pages each. Its not something ill actually be able read but its easy enough to find what you need..
The Ford F250 manual is much easier to navigate at just over 8000 pages.
If i spend the money for Adobe Acrobat Professional ill be able to break it down into manageable bits.
Both manuals area great value for the money.

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FactoryManual
Susanne Dubois

Manual ok. Very hard to find info pertaining to my vehicle

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FactoryManual
Mark Stypinski

Easy to use and great to look up tech specs.

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FactoryManual
Stuart Clancy

Easy to find the exact manual for your vehicle, great directions for the download process for the less than savvy internet users.

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FactoryManual
Daniel Arvola

The manual is awesome!

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FactoryManual
Anonymous

Pretty good manual, bookmarking could be a little better

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FactoryManual
Thomas Downs

I am unable to open the manual. I guess I didn't process something right.

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FactoryManual
Stanislav Bilev

Got the manual almost immediately.

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FactoryManual
Anonymous

I need a printed 2015 Ford Taurus 3.5 engine repair manual either Chilton or Haynes

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FactoryManual
James Foley

Excellent. Now I can actually start working on my cars again with confidence. YouTube videos really are inadequate.

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FactoryManual
Mark Schultz

Schematics were not high resolution making the markings and names difficult to read when zoomed in. Improvement is needed. Otherwise it is a good document.

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FactoryManual
Scott Martin

Vary easy

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FactoryManual
Werner A Wozniak

Very satisfied with my purchase. Has all clear details and fixes like the oem factory manual have. Thanks and God bless you.

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FactoryManual
Anonymous

.

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FactoryManual
Anonymous

Finding and ordering the manual for my vehicle was very easy

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FactoryManual
Michael Willis

I wasn’t sure why I needed this to be a PDF, but it was apparent once I got it. It includes what would be thousands of pages if it were in print. The links take you to wherever you need to go in the text.

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FactoryManual
Anonymous

I didn’t realize I would have a link in an email to click to get another email with another link to download.

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FactoryManual
David Sims

would rather have a maintenance manual. have a parts manual from parts vu company. only difference is that your parts manual has all together whereas the parts vu had to download the differsections individually.

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FactoryManual
Jack Larkin

Our original order was supposed to be for our 2014 Subaru Outback, yet the manual came up as Forester. We did have to purchase a new manual in order for them to send us the correct manual. We hope it will help us repair our Subaru.

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FactoryManual
Tim Vaclav

Quick and easy

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FactoryManual
Anonymous

Item as described quick delivery

The 2005 Toyota Tundra was built with two gasoline engines, the 4.0L V6 (1GR-FE) and the 4.7L V8 (2UZ-FE), and sold in Base, SR5 and Limited trim with automatic or standard transmissions. Specifications and service procedures diverge across those combinations, so the figures you work to should be the ones Toyota published for the 2005 truck rather than ones carried over from an adjacent model year.

Engines

  • 4.0L V6 GAS Naturally Aspirated
  • 4.7L 4663CC V8 GAS DOHC Naturally Aspirated

Trims

  • Base, Automatic
  • Base, Standard
  • Base
  • Limited, 4D Pickup Extra Cab
  • Limited, 4D Pickup
  • SR5, 4D Pickup Extra Cab, Automatic
  • SR5, 4D Pickup Extra Cab, Standard
  • SR5, 4D Pickup Extra Cab
  • SR5, 4D Pickup

Known issues on the 2005 Tundra. Twelve recalls are on federal record for this model year. One covers the exhaust system on pickup trucks equipped with both vehicle stability control (VSC) and the TRD dual exhaust system: that system met all clearance specifications on models without VSC, and in this condition the exhaust pipe flange may rub against the right rear brake line. Two concern the front control arm lower ball joint. On the first, possible improper finishing of the front suspension lower ball joint means some ball joints may experience an incidental deterioration of the internal lubrication. The second covers aftermarket MOOG and NAPA replacement ball joints, where a ball joint failure may cause a loss of control, increasing the risk of a crash. Four cover the passenger frontal air bag inflator, two of them naming the inflator module itself, where an inflator explosion may result in sharp metal fragments striking the driver or other occupants. A further frontal air bag recall applies to trucks with automatic transmissions and the optional fabric front captain's chairs, which fail to comply with Federal Motor Vehicle Safety Standard No. 208; as a result, vehicle occupants will not be made aware of whether or not the air bag is activated. One covers the side curtain-shield air bags, which if they deploy unexpectedly can increase the risk of occupant injury. Two are label recalls against Federal Motor Vehicle Safety Standard No. 110, tire selection and rims: the labelling does not meet the standard requirements, and a driver may overload a vehicle, which may increase the risk of a crash. The last covers the front seat heater, whose copper strand heating element may short circuit if damaged, increasing the risk of a fire. Owners have submitted 491 complaints against the 2005 Tundra, and 104 technical service bulletins are on record for it.

Whether the job is a lower ball joint inspection, tracing brake line routing near the exhaust, or chasing an air bag or seat heater circuit fault, the procedure and the torque figure come from Toyota's own service information for this 2005 Tundra.

NHTSA #19V74100017/10/2019Component: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matri

Consequence

An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious in

Remedy

Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passen

NHTSA #18V88300012/12/2018Component: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2002-2005 Lexus SC and Toyota Sequoia, 2003-2005 Toyota Corolla and Tundra, and

Consequence

An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious in

Remedy

Toyota will notify the Toyota and Lexus owners. General Motors will notify the Pontiac Vibe owners. Depending on the v

NHTSA #22E00200014/01/2022Component: SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

Tenneco Automotive (DRiV) is recalling certain aftermarket ball joints for 2004-2007 Toyota Sequoia and 2004-2006 Toyota Tundra vehicles, MOOG part nu

Consequence

A ball joint failure may cause a loss of control, increasing the risk of a crash.

Remedy

DRiV will work with distributors to return unsold parts. Dealers will inspect and replace the ball joint as necessary,

NHTSA #16V06500005/02/2016Component: AIR BAGS:SIDE/WINDOW

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2003-2006 Toyota Land Cruiser and Lexus LX470, 2005-2006 Toyota Tund

Consequence

If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Remedy

Toyota will notify owners, and dealers will replace the air bag control module with one that has improved programming, f

NHTSA #15V28600013/05/2015Component: AIR BAGS

Toyota Motor Engineering & Manufacturing (Toyota) notified the agency on May 13, 2015, that they are recalling 2005-2007 Lexus SC, Toyota Corolla, Cor

Consequence

In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with met

Remedy

2003-2004 Corolla and Corolla Matrix vehicles that are recalled under both 15V-043 and 15V-286 are under a Do Not Drive

NHTSA #16V39600002/06/2016Component: SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-20

Consequence

If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy

SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of t

NHTSA #15V28500013/05/2015Component: AIR BAGS

Toyota Motor Engineering & Manufacturing (Toyota) notified the agency on May 13, 2015 that they are recalling certain model year 2004 Sequoia vehicles

Consequence

In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with met

Remedy

2003-2004 Corolla and Corolla Matrix vehicles that are recalled under both 15V-043 and 15V-285 are under a Do Not Drive

NHTSA #05V25400002/06/2005Component: AIR BAGS:ON-OFF SWITCH ASSEMBLY

CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' THE

Consequence

THIS STANDARD ESTABLISHES REQUIREMENTS FOR CHILD RESTRAINT ANCHORAGE SYSTEMS TO ENSURE THEIR PROPER LOCATION AND STRENGT

Remedy

DEALERS WILL REMOVE THE MANUAL AIR BAG ON-OFF SWITCH, REPLACE THE OWNER'S MANUAL, AND AFFIX A NEW SUN VISOR AIR BAG WARN

NHTSA #10V03500003/02/2010Component: EQUIPMENT:OTHER:LABELS

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STAN

Consequence

THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy

DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL

NHTSA #06E04900024/05/2006Component: EXTERIOR LIGHTING

CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLE

Consequence

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARN

Remedy

CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006.

NHTSA #10V03600003/02/2010Component: EQUIPMENT:OTHER:LABELS

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAF

Consequence

A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy

DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL

NHTSA #07V01300019/01/2007Component: SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

ON CERTAIN TRUCKS AND MINI VANS, DUE TO POSSIBLE IMPROPER FINISHING OF THE FRONT SUSPENSION LOWER BALL JOINT, SOME BALL JOINTS MAY EXPERIENCE AN INCID

Consequence

IN EXTREME CASES, IF THE VEHICLE IS CONTINUOUSLY OPERATED IN THIS CONDITION, THE LOWER BALL JOINT MAY SEPARATE FROM THE

Remedy

DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS. THE RECALL BEGAN ON FEBRUARY 28, 2007. OWNERS MAY CONTACT

NHTSA #05V32800020/07/2005Component: AIR BAGS:FRONTAL

CERTAIN PICKUP TRUCKS EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND OPTIONAL FABRIC FRONT CAPTAIN'S CHAIRS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL

Consequence

AS A RESULT, THE VEHICLE OCCUPANTS WILL NOT BE MADE AWARE OF WHETHER OR NOT THE AIR BAG IS ACTIVATED AND READY TO PROTEC

Remedy

DEALERS WILL REPLACE THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM INDICATOR LENS. THE RECALL BEGAN AUGUST 5, 2005

NHTSA #05V12300030/03/2005Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

CERTAIN PICKUP TRUCKS EQUIPPED WITH BOTH VEHICLE STABILITY CONTROL (VSC) AND THE TRD DUAL EXHAUST SYSTEMS. THE TRD DUAL EXHAUST SYSTEM MET ALL CLEARA

Consequence

IN THIS CONDITION, THE EXHAUST PIPE FLANGE MAY RUB AGAINST THE RIGHT REAR BRAKE LINE, WHICH COULD CAUSE BRAKE FLUID LEAK

Remedy

DEALERS WILL INSPECT AND, IF SO EQUIPPED, WILL REPLACE THE TRD DUAL EXHAUST SYSTEM FREE OF CHARGE. DURING THIS REPLACE

TSB #11028712

Some 2005 2026 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Servic

TSB #11012744

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicl

TSB #11012743

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and in

TSB #11012742

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood

TSB #11012735

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure i

TSB #11012727

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the

TSB #11007455

Some 2005 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Servic

TSB #11007445

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicl

Showing the 8 most recent of 221 technical service bulletins on file with NHTSA.

01/30/2017Component: TIRESCrash reported3 injured

TL* THE CONTACT OWNS A 2005 TOYOTA TUNDRA EQUIPPED WITH COOPER DISCOVERER S/T MAXX TIRES, SIZE: 265/75/16. WHILE DRIVING

08/21/2007Component: AIR BAGSCrash reported2 injured

TRANSIT BUS MADE RT TURN FROM LT LANE INVFRONT OF MY 2005 TOYOTA TUNDRA. MY VEHICLE SKIDDED AND COLLIDED WITH THE REAR O

03/26/2010Component: SERVICE BRAKES, HYDRAULICCrash reported2 injured

TL*THE CONTACT OWNS A 2005 TOYOTA TUNDRA. THE CONTACT WAS DRIVING AT APPROXIMATELY 35 MPH WHEN ANOTHER VEHICLE MOVED INT

01/27/2023Component: SERVICE BRAKESCrash reported2 injured

The contact owns a 2005 Toyota Tundra. The contact stated while driving 40 MPH and depressing the brake pedal, the vehic

12/15/2013Component: TIRES,WHEELSCrash reported1 injured

DRIVING ON 81 N (MILE MARKER 160) IN PA AT 7:10 AM WHEN FRONT PASSENGER TIRE BLOWS OUT. THIS CAUSED ME TO SWERVE ACROSS

Showing the 5 most serious of 374 complaints filed with NHTSA.

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