2005 Chevrolet Astro Service and Repair Manual
This factory service and repair manual for the 2005 Chevrolet Astro carries four three-door bodies, one engine and three trims. The bodies are extended and standard cargo and passenger vans; the engine is the 4.3-liter overhead-valve V6 of 262 cubic inches, naturally aspirated on gasoline; the trims are Base, LS and LT. Every specification in the book — cylinder head torque, brake rotor limits, suspension fastener values, connector pinouts — is written for that combination rather than for a family of loosely related trucks.
Engines covered
- 4.3L V6 (262 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 3-door extended cargo van
- 3-door standard cargo van
- 3-door extended passenger van
- 3-door standard passenger van
Trims covered
- Base
- LS
- LT
Known issues on the 2005 Astro. Two recalls are listed federally, both on aftermarket parts: replacement lamps built without amber side reflectors, and a replacement fuel filter that can seal poorly at its connection and leak. Owner complaints total nine — two on tires, one on the electrical system, one on the fuel system — a thin record by any measure. The manual's fuel system chapter gives line, pump and filter service with the specifications each step needs, and the electrical chapter traces every circuit in the van with diagrams.
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT E
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING I
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON AP
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FU
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGA
This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the
This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and
This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).
Showing the 8 most recent of 191 technical service bulletins on file with NHTSA.
2005 CHEVROLET ASTRO VAN SUSTAINED MINOR FRONT END DAMAGE IN AN ACCIDENT AND BOTH FRONT AIRBAGS ONLY PARTIALLY DEPLOYED. WE'VE NEVER SEEN AIRBAGS ONLY PARTIALLY DEPLOY. THE PASSE
TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND WAS TOLD THE WIRING HARNESS WA
TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT WAS TRAVELING 20 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT
TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT STATED THAT WHEN HE PURCHASED THE PREOWNED VEHICLE, THE DEALER REPLACED ALL OF THE TIRES. THE SIDEWALL ON ALL FOUR ADVANTA S
Showing the 4 most serious of 11 complaints filed with NHTSA.
