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1990 Chevrolet Astro Service and Repair Manual
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$29.99 USD
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Covers all 1990 Astro trims — Base Extended Cargo Van 3-Door, CL Extended Passenger Van 3-Door, CS Standard Passenger Van 3-Door +5 more ·
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$29.99
1990 Chevrolet Astro Service and Repair Manual
Regular price
$29.99 USD
Unit price
This factory service and repair manual for the 1990 Chevrolet Astro has twice the body count of the earlier books: extended and standard lengths, each as a three-door cargo van and a three-door passenger van. Power still comes from either the 262-cubic-inch 4.3-liter overhead-valve V6 or the 151-cubic-inch 2.5-liter overhead-valve four, naturally aspirated on gasoline, and the trims remain Base, CL, CS and LT. The added length matters most in the body and electrical chapters, where the diagrams are drawn per body style.
Engines covered
- 4.3L V6 (262 cu in) — OHV, naturally aspirated, gasoline
- 2.5L inline-four (151 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 3-door extended cargo van
- 3-door extended passenger van
- 3-door standard passenger van
- 3-door standard cargo van
Trims covered
- Base
- CL
- CS
- LT
Known issues on the 1990 Astro. Seven recalls stand against this year federally. A fuel return hose can break where it is crimped to its coupling and spill fuel; a replacement fuel filter can fail to seal at its connection and do much the same. Restraints account for two more — belts positioned above the pelvis, and a rear anchorage bar that will not take crash loads — and a seat recliner joint can loosen until its bolts break. Service brakes dominate the 80 complaints with 32, well ahead of steering at nine, and the hydraulic and foundation brake procedures here answer them.
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINAT
Consequence
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING I
Remedy
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE R
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT E
Consequence
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING I
Remedy
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON AP
SEAT BELT ANCHORAGE BAR FOR REAR SOFA FAILED TO SUSTAIN LOADS REQUIRED BY FMVSS 210.
Consequence
VEHICLES WOULD NOT COMPLY WITH FMVSS 210.
Remedy
REPLACE NONCOMPLYING SOFA BAR WITH BAR THAT MEETS REQUIREMENTS.
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER
Consequence
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FU
Remedy
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGA
THE RECLINER MECHANISM AND THE SEAT FRAME MAY HAVE FOAM AND/OR VINYL BETWEEN THEM, CREATING A "SOFT" JOINT. THIS "SOFT" JOINT RESULTS IN LOWER THAN SPECIFIED BOLT TORQUE WHICH LEAD
Consequence
IF BOLT FAILURE OCCURS TO THE DRIVER'S SEAT, IT WOULDALLOW THE SEAT BACK TO SUDDENLY RECLI
Remedy
DEALERS WILL REMOVE THE FOAM AND/OR VINYL FROM BETWEEN THE RECLINER MECHANISM AND THE SEAT
THE SEAT BELTS FOR THE FRONT AND MID-SHIP SEATS DID NOT REST ON PELVIS AS REQUIRED BY FMVSS 209.
Consequence
SEAT BELTS MAY NOT RESTRAIN SEAT OCCUPANT, AND COULDINJURE THE SEAT OCCUPANT IN THE EVENT
Remedy
RELOCATE SEAT BELT ANCHOR BOLTS TO ADJUST BELTS FOR SEAT LOCATIONS.
FUEL RETURN HOSES MAY BREAK AT EITHER CRIMPED COUPLING, CAUSING A LEAKAGE OF FUEL.
Consequence
IN THE EVENT OF A FUEL RETURN LINE SEPARATION, A FUELLEAK OCCURRING IN THE PRESENCE OF AN
Remedy
INSTALL A PROPERLY CRIMPED FUEL RETURN HOSE.
GENERAL MOTORS: ON ALL 1988-2009 FULL SIZE CHEVROLET/GMC PICKUPS, UTILITIES AND VANS, THE BRAKE PEDAL WILL MOVE DOWN OR SELF APPLY DURING FULL LOCK TURNS OR NEAR FULL LOCK TURNS. CHEVROLET ASTRO AND GMC SAFARI VANS; HUMMER 2 ARE INCLUDED. *
DIAGNOSTIC INFORMATION FOR INTERMITTENT TRANSMISSION DOWNSHIFT, SLIP, BUSY/CYCLING TCC OR NOISY COOLING FAN. *TT
WINDOW REGULATOR MOTOR DOES NOT FIT. *TT
DIAGNOSIS OF CRACKED OR BROKEN TRANSMISSION CASE. *TT 2006 AND PRIOR CARS AND LIGHT DUTY TRUCKS. *TT
COLD ENGINE KNOCK. *TW
TRANSMISSION EXTENTION SEAL LEAKS. *TW
WHILE DRIVING DOWN THE ROAD, HIT BLACK PIECE OF ICE, SWERVED AND HIT A TREE. DRIVER'S SIDE SHOULDER BELT FAILED. AS A RESULT, DRIVER'S FACE HIT THE STEERING WHEEL. *AK
SHOULDER STRAP FAILED AS RESULT HIT FACE ON STEERING WHEEL. TWENTY STITCHES. *AK
DRIVER'S SIDE SEAT TRACK/ANCHOR FAILED; ALSO, SEAT BELT FAIE=LED TO RESTRAIN DRIVER, WAS EJECTED FROM VEHICLE. *AK
DRIVER'S SIDE SEAT TRACK/ANCHOR FAILED; ALSO, SEAT BELT FAIE=LED TO RESTRAIN DRIVER, WAS EJECTED FROM VEHICLE. *AK
Showing the 4 most serious of 93 complaints filed with NHTSA.
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