1995 Chevrolet Astro Service and Repair Manual

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Factory-Grade Data

1995 Chevrolet Astro service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Extended Cargo Van 3-Door
  • CL Extended Passenger Van 3-Door
  • CS Standard Passenger Van 3-Door
  • Base Standard Cargo Van 3-Door
  • CL Standard Passenger Van 3-Door
  • LT Extended Passenger Van 3-Door
  • CS Extended Passenger Van 3-Door
  • LT Standard Passenger Van 3-Door

Engines covered

  • 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1995 Chevrolet Astro Recalls & Complaints

NHTSA #03V15900028/04/2003Component: VISIBILITY:WINDSHIELD WIPER/WASHER

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTR

Consequence

IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD

Remedy

DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON

NHTSA #95V17500013/09/1995Component: SUSPENSION:FRONT:CONTROL ARM:LOWER ARM

THESE VEHICLES WERE ASSEMBLED WITH THE LEFT-HAND LOWER CONTROL ARM-TO-FRAME REAR NUT NOT TIGHTENED TO THE SPECIFIED TORQUE.

Consequence

LOW TORQUE CAN ALLOW THE ATTACHMENT BOLT TO LOOSEN AND SUBSEQUENTLY FATIGUE AND BREAK. THI

Remedy

DEALERS WILL TIGHTEN THE LEFT-HAND LOWER CONTROL ARM-TO- FRAME REAR NUT TO THE PROPER TORQ

TSB #10232287

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

TSB #10208027

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #10171318

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

TSB #10028790

GENERAL MOTORS: ON ALL 1988-2009 FULL SIZE CHEVROLET/GMC PICKUPS, UTILITIES AND VANS, THE BRAKE PEDAL WILL MOVE DOWN OR SELF APPLY DURING FULL LOCK TURNS OR NEAR FULL LOCK TURNS. CHEVROLET ASTRO AND GMC SAFARI VANS; HUMMER 2 ARE INCLUDED. *

TSB #10007838

DIAGNOSTIC INFORMATION FOR INTERMITTENT TRANSMISSION DOWNSHIFT, SLIP, BUSY/CYCLING TCC OR NOISY COOLING FAN. *TT

TSB #10007458

PART NUMBER 15042486 PER BULLETIN 00-03-09-001A FOR THE REAR SPRING DAMPER KIT IS CURRENTLY NOT AVAILABLE. *MJ

TSB #10007457

PART NUMBER 15042486 LEAF SPRING DAMPER MENTIONED IN TECHNICAL SERVICE BULLETIN (TSB) 00-03-09-001A IS NOT AVAILABLE. *MJ

Showing the 8 most recent of 25 technical service bulletins on file with NHTSA.

20031012Component: EQUIPMENTCrash reported2 injured

I HAVE HAD PROBLEMS WITH MY 1995 ASTRO VAN 4.03L FROM THE DAY I BOUGHT IT HARD STARTING ASB LOCKING UP DEALER REPLACED EGR VALUE TWICE TOOK BACK WITH SAME PROBLEM 3 MONTHS LATER

20031012Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULCrash reported2 injured

I HAVE HAD PROBLEMS WITH MY 1995 ASTRO VAN 4.03L FROM THE DAY I BOUGHT IT HARD STARTING ASB LOCKING UP DEALER REPLACED EGR VALUE TWICE TOOK BACK WITH SAME PROBLEM 3 MONTHS LATER

20031012Component: VISIBILITY:WINDSHIELD WIPER/WASHER:MOTORCrash reported2 injured

I HAVE HAD PROBLEMS WITH MY 1995 ASTRO VAN 4.03L FROM THE DAY I BOUGHT IT HARD STARTING ASB LOCKING UP DEALER REPLACED EGR VALUE TWICE TOOK BACK WITH SAME PROBLEM 3 MONTHS LATER

20031012Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported2 injured

I HAVE HAD PROBLEMS WITH MY 1995 ASTRO VAN 4.03L FROM THE DAY I BOUGHT IT HARD STARTING ASB LOCKING UP DEALER REPLACED EGR VALUE TWICE TOOK BACK WITH SAME PROBLEM 3 MONTHS LATER

Showing the 4 most serious of 579 complaints filed with NHTSA.

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