2005 GMC Safari Service and Repair Manual

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Factory-Grade Data

2005 GMC Safari service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Extended Cargo Van 3-Door
  • Base Standard Cargo Van 3-Door
  • Base Extended Passenger Van 3-Door
  • SLE Standard Passenger Van 3-Door
  • SLT Standard Passenger Van 3-Door
  • Base Standard Passenger Van 3-Door
  • SLT Extended Passenger Van 3-Door
  • SLE Extended Passenger Van 3-Door

Engines covered

  • 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 GMC Safari Recalls & Complaints

NHTSA #06E02600023/03/2006Component: EXTERIOR LIGHTING

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER S

Consequence

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICL

Remedy

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 200

NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11011782

This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking

TSB #11009156

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Showing the 8 most recent of 198 technical service bulletins on file with NHTSA.

20170427Component: UNKNOWN OR OTHER

NV

20070523Component: STRUCTURE:FRAME AND MEMBERS

2005 SAFARI WITH DEFECTIVE FRAME**NAR**CC THE FRAME HOLDING THE A FRAME HAD RUSTED THROUGH, WHICH ALLOWED THE BOLT HOLDING THE A FRAME TO CUT ITS WAY THROUGH THE FRAME AND DROP THE LOWER A FRAME. THE

20050303Component: STEERING

DRIVER NOTICED THAT THE STEERING SYSTEM DID NOT WORK PROPERLY. IT TOOK APPROXIMATELY FOUR TO FIVE ATTEMPTS TO MAKE A COMPLETE U-TURN. VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION, AND MECHANIC

20050125Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

1. THE BREAKING SYSTEM IS REAL BAD THAT CAUSED A GREAT SHAKING IN THE STIRRING WHEEL. 2. UNUSUAL SOUND IN THE BACK OF THE VAN 3. RATTLING NOISE IN THE SHELVES 4. STIRRING WHEEL IS NOT WORKING GOOD

20050125Component: STRUCTURE:BODY:DOOR

1. THE BREAKING SYSTEM IS REAL BAD THAT CAUSED A GREAT SHAKING IN THE STIRRING WHEEL. 2. UNUSUAL SOUND IN THE BACK OF THE VAN 3. RATTLING NOISE IN THE SHELVES 4. STIRRING WHEEL IS NOT WORKING GOOD

Showing the 5 most serious of 8 complaints filed with NHTSA.

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