2002 Ford E-350 Econoline Club Wagon Service and Repair Manual

This factory service and repair manual for the 2002 Ford E-350 Econoline Club Wagon covers three engines: the 6.8L SOHC V10, the turbocharged 7.3L OHV diesel V8 and the 5.4L SOHC V8 on gasoline or CNG. Both passenger bodies are included, standard and extended, in Chateau, XL and XLT trim. Working through the manual means moving system by system, engine mechanical, fuel and ignition, transmission, brakes, steering, suspension and electrical, with procedures, specifications, torque values, wiring diagrams and diagnostics at each stop.

Engines covered

• 6.8L V10 (415 cu in) — SOHC, naturally aspirated, gasoline
• 7.3L V8 (445 cu in) — OHV, turbocharged, diesel
• 5.4L V8 (330 cu in) — SOHC, naturally aspirated, CNG or gasoline

Body styles covered

• 2-door standard passenger van
• 2-door extended passenger van

Trims covered

• Chateau
• XL
• XLT

Known issues on the 2002 E-350 Econoline Club Wagon. Four recalls are on federal record here. One concerns cutaway chassis cabs ordered with the school bus option that were built without two brackets and two outrigger members intended to improve crash performance around the fuel tank; another covers a previously fitted speed control harness whose polarity put the fuse in the output circuit; two more relate to aftermarket corner and bumper lamp assemblies lacking amber side reflectors. One hundred and seventy-two complaints are logged with NHTSA, mostly on the engine and cooling system, the suspension and the service brakes. Cooling, suspension and brake procedures fill much of this manual.