1991 Ford E-350 Econoline Club Wagon Service and Repair Manual

This factory service and repair manual for the 1991 Ford E-350 Econoline Club Wagon covers the extended passenger van in Custom, XL and XLT trim. Its four engines are the 5.8L gasoline V8, the 7.3L diesel V8, the 7.5L gasoline V8 and the 4.9L inline-six, and the book carries the specifications and torque values for each, together with the wiring diagrams and diagnostic procedures needed for the electrical, fuel and driveline systems that serve them.

Engines covered

• 5.8L V8 (351 cu in) — OHV, naturally aspirated, gasoline
• 7.3L V8 (445 cu in) — OHV, naturally aspirated, diesel
• 7.5L V8 (460 cu in) — OHV, naturally aspirated, gasoline
• 4.9L inline-six (300 cu in) — OHV, naturally aspirated, gasoline

Body styles covered

• 2-door extended passenger van

Trims covered

• Custom
• XL
• XLT

Known issues on the 1991 E-350 Econoline Club Wagon. The federal record shows a single recall for this model year, on the dual fuel tank selector valve: if it malfunctioned it could overfill one of the tanks and let fuel overflow past the filler cap. Twenty-two complaints are logged with NHTSA, the service brakes drawing the most and the tires and the engine and cooling system a couple each. Fuel storage plumbing, brake service and cooling system diagnosis are covered by the procedures, specifications and torque values gathered in this manual.