1997 Ford Explorer Service and Repair Manual

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Factory-Grade Data

The 1997 Ford Explorer service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • Eddie Bauer Sport Utility 4-Door
  • Limited Sport Utility 4-Door
  • XL Sport Utility 4-Door
  • Sport Sport Utility 2-Door
  • XL Sport Utility 2-Door
  • XLT Sport Utility 4-Door

Engines covered

  • 4.0L 245Cu. In. V6 GAS SOHC Naturally Aspirated
  • 5.0L 302Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.0L 245Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1997 Ford Explorer Recalls & Complaints

NHTSA #09V39900013/10/2009Component: VEHICLE SPEED CONTROL

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXP

Consequence

A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy

FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE

NHTSA #09E02500011/05/2009Component: EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

TSB #10204995

Letter Pursuant to Part 573 of Title 49 of the Code fof Federal Regulations, Defect and Noncompliance Reports, Ford Motor Company submits the following information concerning a safety-related recall action that it is initiating.

TSB #10076008

This recall action involves replacement of the front stabilizer bar links in certain 1995 through 1997 model year Explorer and Mountaineer vehicles. Under certain conditions, predominantly in cold weather areas, a front stabilizer bar link

TSB #10017891

FRONT AXLE LEAKS FLUID FROM VENT TUBE - VEHICLES EQUIPPED WITH 4X4 OR AWD. *TT

TSB #10014086

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

TSB #10008580

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

TSB #10008322

AIR RIDE CONTROL LAMP ON AFTER SHOCK ABSORBER REPLACEMENT / CONTACT REQUEST. *TT

TSB #10008304

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ

TSB #10008279

NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT

Showing the 8 most recent of 369 technical service bulletins on file with NHTSA.

20040730Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reportedFire reported1 injured

WHILE DRIVING THE ABS ENGAGED, WHICH CAUSED THE TRUCK TO FLIP OVER. AS A RESULT THE DRIVER WAS EJECTED FROM THE VEHICLE, THEN TWO SECONDS LATER, THE VEHICLE CAUGHT FIRE. *JB THE

19970903Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMPCrash reportedFire reported

VEHICLE WAS INVOLVED IN A COLLISION, AND THE NEXT DAY THE VEHICLE CAUGHT ON FIRE ON THE RIGHT HAND SIDE BY THE HEAD LIGHTS OF THE PASSENGER SIDE. DEALER LOOKED UNDER THE HOOD, AND

19980204Component: WHEELSCrash reported6 injured1 fatalities

A WHEEL FELL OFF, CAUSING VEHICLE TO LOSE CONTROL, RESULTIN GIN A COLLISION/ FATALITY AND SIX INJURIES. *AK

20000222Component: TIRES:TREAD/BELTCrash reported5 injured

WHILE DRIVING AT ABOUT 65 ON A CLEAR DAY/NO RAIN, AND TRAVELING ON THE INSIDE LANE, REAR LEFT TIRE TREAD PEELED OFF, CAUSING DRIVER TO LOSE CONTROL AND ROLL OVER. LEFT REAR TIR

Showing the 4 most serious of 2150 complaints filed with NHTSA.

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