2016 Ford Explorer Service and Repair Manual

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Factory-Grade Data

The 2016 Ford Explorer service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • Limited Sport Utility 4-Door
  • Sport Sport Utility 4-Door
  • Base Sport Utility 4-Door
  • XLT Sport Utility 4-Door
  • Platinum Sport Utility 4-Door

Engines covered

  • 2.3L 2300CC 140Cu. In. l4 GAS DOHC Turbocharged
  • 3.5L 3496CC 213Cu. In. V6 GAS DOHC Naturally Aspirated
  • 3.5L 3496CC 213Cu. In. V6 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Ford Explorer Recalls & Complaints

NHTSA #16V18300031/03/2016Component: ENGINE AND ENGINE COOLING:ENGINE

Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufa

Consequence

Overheating of the engine block increase the risk of a fire.

Remedy

Ford will notify owners, and dealers will replace the engine block heater, free of charge.

NHTSA #16V47500028/06/2016Component: SEATS:FRONT ASSEMBLY:RECLINER

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insuffic

Consequence

The seat back may not adequately restrain the occupant during a crash, increasing the risk

Remedy

Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back

NHTSA #24V03100019/01/2024Component: STRUCTURE:BODY:ROOF AND PILLARS

Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.

Consequence

A detached trim piece can fall off the vehicle, becoming a road hazard and increasing the

Remedy

Dealers will inspect and replace the A-pillar trim as necessary, free of charge. Owner no

NHTSA #21V53700015/07/2021Component: SUSPENSION:REAR

Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine,

Consequence

A rear toe-link fracture can result in a loss of steering control, increasing the risk of

Remedy

Dealers will inspect and replace as necessary, the cross-axis ball joint (CABJ) knuckle, a

NHTSA #20V67500012/03/2021Component: SUSPENSION:REAR

Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, In

Consequence

A rear toe link fracture can result in a loss of steering control, increasing the risk of

Remedy

Ford will notify owners, and dealers will inspect the cross-axis ball joint (CABJ) knuckle

NHTSA #20V69200010/11/2020Component: POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support br

Consequence

The failed bracket could result in a loss of park function which can cause unintended vehi

Remedy

Ford will notify owners, and dealers will replace the link shaft bracket, free of charge.

NHTSA #25V68500010/10/2025Component: EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, B

Consequence

An electrical short circuit can increase the risk of a fire.

Remedy

Owners are advised not to plug in their block heater until the vehicle is remedied. Dealer

NHTSA #19V43500010/06/2019Component: SUSPENSION:REAR

Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.

Consequence

A fractured rear toe link will cause a sudden change in vehicle handling and increase the

Remedy

Ford will notify owners, and dealers will replace the rear suspension toe links, and inspe

NHTSA #21V31600005/05/2021Component: STRUCTURE:BODY

Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.

Consequence

A detached roof rail cover can create a road hazard, increasing the risk of a crash.

Remedy

Dealers will install push-pins and replace any damaged rail clips and roof rail covers, as

TSB #11030282

Advance Notice Customer Satisfaction Program 25N17 Certain 2015-2025 Model Year Multiple Vehicle Lines Rear View Camera Replacement If Required After Dealer Evaluation

TSB #11029052

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the access

TSB #11025611

Some 2015-2021 Ford and Lincoln vehicles may exhibit an illuminated MIL with diagnostic trouble codes (DTCs) P0011, P0012, P0014, P0015, P0016, P0017, P0018, P0019, P0021, P0022, P0024 and/or P0025. Pinpoint test HK in the Powertrain Contro

TSB #11013144

"Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions: Customer concern of a vibration or rough idle in D or R Shudder while driving Lack of engine RPM Low performance, lack of accele

TSB #11008948

While performing a transmission repair on some 2012-2024 Ford and Lincoln vehicles, a transmission seal kit may be on backorder due to supply chain interruptions. While performing a transmission repair on some 2012-2024 Ford and Lincoln veh

TSB #10254138

All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during ini

TSB #10251952

For 2015-2024 Ford and Lincoln vehicles equipped with turbocharged engines and customer concern of an engine oil leak, refer to Workshop Manual (WSM), Section 303-00 for oil leak inspection and testing methods. Ford has evaluated turbocharg

TSB #10251934

During service and repair requiring removal and replacement of a crankshaft bolt and/or crankshaft damper, achieving proper torque of the crankshaft pulley bolt is critical. Incorrect torque may allow the bolt to loosen resulting in the tim

Showing the 8 most recent of 196 technical service bulletins on file with NHTSA.

20190423Component: FUEL/PROPULSION SYSTEMCrash reportedFire reported2 injured

ON 3/21/19 I WAS DRIVING WHEN A CAR STOPPED IN FRONT OF ME AND I HIT THEM. MY AIRBAG WENT OFF AND WAS SMOKING BLACK SMOKE. THERE WAS ALSO A FIRE, ABOUT 1.5 FT TALL THAT APPEARED FR

20190423Component: UNKNOWN OR OTHERCrash reportedFire reported2 injured

ON 3/21/19 I WAS DRIVING WHEN A CAR STOPPED IN FRONT OF ME AND I HIT THEM. MY AIRBAG WENT OFF AND WAS SMOKING BLACK SMOKE. THERE WAS ALSO A FIRE, ABOUT 1.5 FT TALL THAT APPEARED FR

20171026Component: UNKNOWN OR OTHERCrash reported3 injured

I PASSED OUT WHILE DRIVING MY 2016 FORD EXPLORER DOWN THE FREEWAY. THE VEHICLE WENT OFF THE ROADWAY AND DOWN THE EMBANKMENT. THE VEHICLE WAS A TOTAL LOSS. THERE IS NOW A FORD RECAL

20170731Component: UNKNOWN OR OTHERCrash reported3 injured

I FELL ASLEEP FROM CARBON MONOXIDE POISONING AND I HIT THREE OTHER CARS CAUSING ME TO TOTAL MY VEHICLE. WEEKS BEFORE I HAD THE ACCIDENT I WAS EXPERIENCING DROWSINESS AND HEADACHES.

Showing the 4 most serious of 2982 complaints filed with NHTSA.

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