1997 Chevrolet Malibu Service and Repair Manual

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Covers all 1997 Malibu trims — Base Sedan 4-Door, LS Sedan 4-Door, LX Sedan 4-Door ·
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1997 Chevrolet Malibu service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Sedan 4-Door
  • LS Sedan 4-Door
  • LX Sedan 4-Door

Engines covered

  • 3.1L 189Cu. In. V6 GAS OHV Naturally Aspirated
  • 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #03V52700011/12/2003Component: STEERING:RACK AND PINION

CERTAIN PASSENGER VEHICLES HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE RETAINERS COULD FAIL AND P

Consequence

IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS T

Remedy

DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING IND

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

TSB #10232287

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

TSB #10208027

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #10171318

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #10082506

THIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO REPROGRAM THE MEDIA DISC PLAYER WITH THE LATEST CALIBRATIONS TO CORRECT A CONDITION OF THE REAR ENTERTAINMENT SYSTEM NOT OPERATING AS INTENDED IN COLDER AMBIENT TEMPERATURE AREAS DUE TO CALIBR

TSB #10248778

Unintended Ignition Key Rotation

TSB #10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

TSB #10245890

Unintended Ignition Key Rotation

TSB #10245891

Unintended Ignition Key Rotation

Showing the 8 most recent of 107 technical service bulletins on file with NHTSA.

20040304Component: STEERING:HYDRAULIC POWER ASSIST SYSTEMCrash reported2 injured

WHILE DRIVING ON A CURVED ROAD DRIVER LOST CONTROL. VEHICLE WENT OFF THE ROAD AND ROLLED COMPLETELY OVER. DRIVER AND PASSENGER SUSTAINED INJURIES, AND WERE TRANSPORTED TO THE EM

20021103Component: AIR BAGSCrash reported1 injured1 fatalities

NO SUMMARY. DT

20021103Component: SEAT BELTS:FRONT:ANCHORAGECrash reported1 injured1 fatalities

NO SUMMARY. DT

20150302Component: AIR BAGSCrash reported1 injured

SWERVED TO AVOID A DEER AND STRUCK A GUARD RAIL, HEAD ON. AIR BAGS DIDN'T DEPLOY AND SEAT BELT DIDN'T LOCK UP. POLICE, FIRE, AMBULANCE AND TOW TRUCK DRIVER COULDN'T BELIEVE THE B

Showing the 4 most serious of 693 complaints filed with NHTSA.

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