2010 Chevrolet Malibu Service and Repair Manual

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Factory-Grade Data

2010 Chevrolet Malibu service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • LTZ Sedan 4-Door
  • Hybrid Sedan 4-Door
  • LT Sedan 4-Door
  • LS Sedan 4-Door

Engines covered

  • 2.4L 2384CC 145Cu. In. l4 GAS DOHC Naturally Aspirated
  • 2.4L 2384CC 145Cu. In. l4 FLEX DOHC Naturally Aspirated
  • 3.6L 3564CC 217Cu. In. V6 GAS DOHC Naturally Aspirated
  • 2.4L 2384CC 145Cu. In. l4 FULL HYBRID EV-GAS (FHEV) DOHC Naturally Aspirated
  • 3.5L 3490CC 213Cu. In. V6 FLEX OHV Naturally Aspirated
  • 3.5L 3490CC 213Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2010 Chevrolet Malibu Recalls & Complaints

NHTSA #12V46000018/09/2012Component: POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)

General Motors (GM) is recalling certain model year 2007-2010 Saturn Aura and model year 2008-2010 Chevrolet Malibu and Pontiac G6 vehicles, equipped with a 4-speed automatic trans

Consequence

If the tabs were to fracture and separate, the shift lever and the actual position of the

Remedy

GM will notify owners, and dealers will install a retainer over the cable end or replace t

TSB #11030974

This preliminary information communicates information about how to determine if a wheel and tires size change is available.

TSB #11030092

This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.

TSB #11030091

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11027601

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11026104

This service bulletin provides information on Tire Sidewall Irregularities.

TSB #11026017

This service bulletin provides information on replacing the intake manifold when the engine is replaced after severe internal engine damage.

TSB #11025755

This Preliminary Information communication provides information to the technician about vehicles that have had multiple repair attempts that are being performed on customers vehicles that exhibit vibration conditions without utilizing the s

TSB #11024485

The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.

Showing the 8 most recent of 1253 technical service bulletins on file with NHTSA.

20200910Component: STEERINGCrash reportedFire reported1 injured

THE STEERING WHEEL LOCKED PREVENTING ME FROM HAVING CONTROL OF THE STEERING WHICH RESULTED INTO ME HITTING THE BACK OF ANOTHER VEHICLE CAUSING A ROLLOVER ACCIDENT ON A CITY STREET

20141208Component: VEHICLE SPEED CONTROLCrash reportedFire reported

TL* THE CONTACT OWNS A 2010 CHEVROLET MALIBU. WHILE AT A TRAFFIC LIGHT, A CHIME WAS HEARD AND THE VEHICLE ACCELERATED INDEPENDENTLY. AS A RESULT, THE CONTACT CRASHED THE VEHICLE IN

20101014Component: AIR BAGSCrash reported3 injured

TL*THE CONTACT WAS LOANED A 2010 CHEVROLET MALIBU. THE CONTACT WAS DRIVING APPROXIMATELY 40 MPH WHEN THE VEHICLE BECAME INVOLVED IN A CRASH. THE VEHICLE WAS FLIPPED OVER YET THE AI

20100730Component: AIR BAGS:FRONTALCrash reported3 injured

TL*THE CONTACT OWNS A 2010 CHEVROLET MALIBU. WHILE DRIVING 40 MPH THE OTHER DRIVER CROSSED OVER THE LANE AND CRASHED INTO THE CONTACTS VEHICLE HEAD ON. THE DRIVER FRONTAL AND PASSE

Showing the 4 most serious of 2200 complaints filed with NHTSA.

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