2006 Chevrolet Malibu Service and Repair Manual

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Factory-Grade Data

2006 Chevrolet Malibu service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • LTZ Sedan 4-Door
  • Maxx LTZ Hatchback 4-Door
  • Base Sedan 4-Door
  • SS Sedan 4-Door
  • LT Sedan 4-Door
  • LS Sedan 4-Door
  • Maxx SS Hatchback 4-Door
  • Maxx LS Hatchback 4-Door
  • Maxx LT Hatchback 4-Door

Engines covered

  • 3.5L 213Cu. In. V6 GAS OHV Naturally Aspirated
  • 3.5L 3498CC 213Cu. In. V6 GAS OHV Naturally Aspirated
  • 3.9L 3880CC 237Cu. In. V6 GAS OHV Naturally Aspirated
  • 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Payment methods

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  • Visa

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Vehicle Safety Data

2006 Chevrolet Malibu Recalls & Complaints

NHTSA #06V41700031/10/2006Component: AIR BAGS:FRONTAL

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER

Consequence

IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY

Remedy

BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYS

NHTSA #11E00900028/02/2011Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED A

Consequence

A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.

Remedy

TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A

NHTSA #05V48600019/10/2005Component: EQUIPMENT:OTHER:LABELS

CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE TIRE LABEL TABLE SPECIFIED THE 15 INCH SPARE F

Consequence

A 15" DIAMETER REPLACEMENT SPARE TIRE CAN NOT BE INSTALLED ON THE FRONT AXLE DUE TO A FIT

Remedy

OWNERS WILL BE MAILED A CORRECTED LABEL WITH INSTALLATION INSTRUCTIONS OR THE CUSTOMERS CO

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11011782

This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking

TSB #11009156

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Showing the 8 most recent of 762 technical service bulletins on file with NHTSA.

20150411Component: AIR BAGSCrash reported3 injured

I WAS ON 44 JUST TURNED ON 41 NO CARS ON LEFT OR RIGHT NONE BEHIND PROCEEDING ACROSS TRAFFIC LIGHT OTHER PARTY WAS MAKING A RIGHT TURN I WAS STOPPING BRAKES ANKLE WAS FRACTURED AND

20150411Component: SERVICE BRAKESCrash reported3 injured

I WAS ON 44 JUST TURNED ON 41 NO CARS ON LEFT OR RIGHT NONE BEHIND PROCEEDING ACROSS TRAFFIC LIGHT OTHER PARTY WAS MAKING A RIGHT TURN I WAS STOPPING BRAKES ANKLE WAS FRACTURED AND

20150411Component: STEERINGCrash reported3 injured

I WAS ON 44 JUST TURNED ON 41 NO CARS ON LEFT OR RIGHT NONE BEHIND PROCEEDING ACROSS TRAFFIC LIGHT OTHER PARTY WAS MAKING A RIGHT TURN I WAS STOPPING BRAKES ANKLE WAS FRACTURED AND

20150204Component: STEERINGCrash reported3 injured

TL* THE CONTACT OWNED A 2006 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 65 MPH, THE STEERING WHEEL SEIZED WITHOUT WARNING. THE DRIVER CRASHED INTO A DITCH AND THE VEHICLE ROLLED

Showing the 4 most serious of 1475 complaints filed with NHTSA.

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