2003 Chevrolet Malibu Service and Repair Manual

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Covers all 2003 Malibu trims — Base Sedan 4-Door, LS Sedan 4-Door ·
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2003 Chevrolet Malibu service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Sedan 4-Door
  • LS Sedan 4-Door

Engines covered

  • 3.1L 189Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #04V52800001/11/2004Component: VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 124, 'ACCELERATOR CONTROL SYSTEMS.' IN HOT AMBIENT CONDITIONS, THE ACC

Consequence

FAILURE TO RETURN TO IDLE COULD RESULT IN A VEHICLE CRASH.

Remedy

DEALERS WILL INSPECT THE ACCELERATOR PEDAL ARM AND REPLACE THE ACCELERATOR AND BRAKE PEDAL

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11009156

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #11007744

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

TSB #11007743

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

TSB #11007208

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

TSB #11006621

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected mo

TSB #11006421

GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the deal

Showing the 8 most recent of 204 technical service bulletins on file with NHTSA.

20160223Component: ELECTRICAL SYSTEMCrash reportedFire reported1 injured

TL* THE CONTACT OWNED A 2003 CHEVROLET MALIBU. WHILE DRIVING AT APPROXIMATELY 55 MPH AND ATTEMPTING TO MERGE INTO ANOTHER LANE, THE VEHICLE CRASHED INTO TWO BARRELS. THE AIR BAGS F

20160223Component: AIR BAGSCrash reportedFire reported1 injured

TL* THE CONTACT OWNED A 2003 CHEVROLET MALIBU. WHILE DRIVING AT APPROXIMATELY 55 MPH AND ATTEMPTING TO MERGE INTO ANOTHER LANE, THE VEHICLE CRASHED INTO TWO BARRELS. THE AIR BAGS F

20070320Component: EXTERIOR LIGHTING:BRAKE LIGHTSCrash reported5 injured

BRAKE LIGHTS WERE NOT WORKING. *AK

20041231Component: AIR BAGS:FRONTALCrash reported2 injured

I WAS INVOLVED IN AN ACCIDENT IN MY 2003 CHEVROLET, MALIBU ON DEC.26, 2004 AND MY FRONT AIRBAGS DID NOT GO OFF.*AK

Showing the 4 most serious of 772 complaints filed with NHTSA.

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