2007 Chevrolet Malibu Service and Repair Manual

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Factory-Grade Data

2007 Chevrolet Malibu service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • LTZ Sedan 4-Door
  • Maxx LTZ Hatchback 4-Door
  • Base Sedan 4-Door
  • SS Sedan 4-Door
  • LT Sedan 4-Door
  • LS Sedan 4-Door
  • Maxx SS Hatchback 4-Door
  • Maxx LS Hatchback 4-Door
  • Maxx LT Hatchback 4-Door

Engines covered

  • 3.5L 3490CC 213Cu. In. V6 GAS OHV Naturally Aspirated
  • 3.5L 3498CC 213Cu. In. V6 GAS OHV Naturally Aspirated
  • 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
  • 3.9L 3880CC 237Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2007 Chevrolet Malibu Recalls & Complaints

NHTSA #11E00900028/02/2011Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED A

Consequence

A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.

Remedy

TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

TSB #11021792

This Preliminary Information communication provides information to the technician about vehicles that have an intermittent no crank, no start, or start stall concern with the security light coming on. Technician may find Diagnostic Trouble

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11011782

This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking

TSB #11009531

This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.

Showing the 8 most recent of 879 technical service bulletins on file with NHTSA.

20090211Component: ELECTRONIC STABILITY CONTROL (ESC)Crash reported5 injured

DRIVING 2007 CHEVROLET MALIBU WHEN ANOTHER VEHICLE PULLED OUT OF SIDE STREET PROCEEDED TO ENGAGE BRAKES AND VEHICLE SKIDDED OUT OF CONTROL CAUSING ACCIDENT. A B S FAILURE AND TRAC

20090211Component: SERVICE BRAKES, HYDRAULICCrash reported5 injured

DRIVING 2007 CHEVROLET MALIBU WHEN ANOTHER VEHICLE PULLED OUT OF SIDE STREET PROCEEDED TO ENGAGE BRAKES AND VEHICLE SKIDDED OUT OF CONTROL CAUSING ACCIDENT. A B S FAILURE AND TRAC

20150301Component: AIR BAGSCrash reported3 injured

THAT MORNING ABOUT 10:30 AM, TRAFFIC WAS SLOWING DURING LIGHT RAINY ROAD CONDITIONS ON INTERSTATE 70, WESTBOUND, IN ST. CHARLES, MISSOURI, WHEN THE DRIVER OF THE CAR IN WHICH I WAS

20150301Component: STRUCTURE:BODYCrash reported3 injured

THAT MORNING ABOUT 10:30 AM, TRAFFIC WAS SLOWING DURING LIGHT RAINY ROAD CONDITIONS ON INTERSTATE 70, WESTBOUND, IN ST. CHARLES, MISSOURI, WHEN THE DRIVER OF THE CAR IN WHICH I WAS

Showing the 4 most serious of 1252 complaints filed with NHTSA.

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