1996 Ford Explorer Service and Repair Manual

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Factory-Grade Data

The 1996 Ford Explorer service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • Eddie Bauer Sport Utility 4-Door
  • Limited Sport Utility 4-Door
  • XL Sport Utility 4-Door
  • Sport Sport Utility 2-Door
  • XL Sport Utility 2-Door
  • XLT Sport Utility 4-Door

Engines covered

  • 4.0L 245Cu. In. V6 GAS OHV Naturally Aspirated
  • 5.0L 302Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1996 Ford Explorer Recalls & Complaints

NHTSA #09V39900013/10/2009Component: VEHICLE SPEED CONTROL

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXP

Consequence

A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy

FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE

NHTSA #09E02500011/05/2009Component: EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

TSB #10204995

Letter Pursuant to Part 573 of Title 49 of the Code fof Federal Regulations, Defect and Noncompliance Reports, Ford Motor Company submits the following information concerning a safety-related recall action that it is initiating.

TSB #10076008

This recall action involves replacement of the front stabilizer bar links in certain 1995 through 1997 model year Explorer and Mountaineer vehicles. Under certain conditions, predominantly in cold weather areas, a front stabilizer bar link

TSB #10017891

FRONT AXLE LEAKS FLUID FROM VENT TUBE - VEHICLES EQUIPPED WITH 4X4 OR AWD. *TT

TSB #10008580

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

TSB #10008322

AIR RIDE CONTROL LAMP ON AFTER SHOCK ABSORBER REPLACEMENT / CONTACT REQUEST. *TT

TSB #10008304

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ

TSB #10008279

NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT

TSB #10004027

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

Showing the 8 most recent of 238 technical service bulletins on file with NHTSA.

19961207Component: ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASHCrash reportedFire reported2 injured

ELECTRICAL SHORT, CONSUMER WAS DRIVING ON THE INTERSTATE AND NOTICED SMOKE COMING FROM THE CENTER OF THE DASHBOARD AND ABOVE THE WINDSHIELD AND THE VEHICLE CAUGHT ON FIRE IN THE D

19991024Component: UNKNOWN OR OTHERCrash reportedFire reported1 injured

WIND BLEW VEHICLE SIDEWAYS. HIT MEDIAN BARRIER ROLLED OVER SIX TIMES. DRIVER WAS NOT NEGLIGENT ACCORDING TO NEW HAMPSHIRE STATE POLICE AND MASS. DEPT. OF MOTOR VEHICLES. HOW DO

19981113Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reportedFire reported

WHILE DRIVING AT 30 MPH WENT TO APPLY FOR THE BRAKES ON WET PAVEMENT AND BRAKES DIDN'T WORK. CONSUMER HIT A TREE. PULLING THE VEHICLE FROM THE TREE THERE WAS SMOKE COMING FROM U

19981113Component: ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOODCrash reportedFire reported

WHILE DRIVING AT 30 MPH WENT TO APPLY FOR THE BRAKES ON WET PAVEMENT AND BRAKES DIDN'T WORK. CONSUMER HIT A TREE. PULLING THE VEHICLE FROM THE TREE THERE WAS SMOKE COMING FROM U

Showing the 4 most serious of 1818 complaints filed with NHTSA.

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