2005 GMC Sierra 1500 Service and Repair Manual

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Factory-Grade Data

2005 GMC Sierra 1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Standard Cab Pickup 2-Door
  • Hybrid Extended Cab Pickup 4-Door
  • SLT Crew Cab Pickup 4-Door
  • Base Extended Cab Pickup 4-Door
  • Denali Crew Cab Pickup 4-Door
  • WT Extended Cab Pickup 4-Door
  • SLE Crew Cab Pickup 4-Door
  • SLT Extended Cab Pickup 4-Door
  • SLE Extended Cab Pickup 4-Door
  • WT Standard Cab Pickup 2-Door
  • SLE Standard Cab Pickup 2-Door

Engines covered

  • 5.3L 5328CC 325Cu. In. V8 FLEX OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.8L 294Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 FULL HYBRID EV-GAS (FHEV) OHV Naturally Aspirated
  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 GMC Sierra 1500 Recalls & Complaints

NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB

NHTSA #07E10600017/12/2007Component: WHEELS:HUB

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND

Consequence

WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Remedy

FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BE

NHTSA #06E05000006/06/2006Component: SERVICE BRAKES, AIR

CERTAIN FEDERAL-MOGUL NATIONAL AND CARQUEST AFTERMARKET HUB ASSEMBLIES, P/N 515058, SOLD FOR USE ON 2001-2006 GENERAL MOTORS 1500 AND 2500 4WD TRUCKS. ON THE SUBJECT HUB ASSEMBLIES, THE ABS SENSOR CO

Consequence

IF STOPPING DISTANCE IS LIMITED, A VEHICLE CRASH COULD OCCUR.

Remedy

FEDERAL-MOGUL WILL NOTIFY ITS OWNERS AND WILL EITHER CREDIT THE CUSTOMERS ACCOUNT OR REPLACE THE UNI

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11011782

This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking

Showing the 8 most recent of 255 technical service bulletins on file with NHTSA.

20130917Component: SERVICE BRAKESCrash reported2 injured

WHILE DRIVING FORWARD IN TRAFFIC WHEN CAR CUT IN FRONT FROM THE NEXT LANE TO THE RIGHT. THIS REQUIRED EMERGENCY BRAKING, BUT MY SPEED WAS SLOW AND TRUCK SHOULD HAVE STOPPED WITHIN THE SPACE AVAILABLE

20171211Component: SERVICE BRAKESCrash reported1 injured

COMPLAINT ON GM EXHAUST MANIFOLD BOLT DEFECT, INFERIOR BRAKE/ FUEL LINES. MINE IS A 2005 GMC. DEFECTIVE EXHAUST BOLTS AFFECT 12 MILLION GM TRUCKS FROM 1999 TO 2007. GM EXHAUST BOLTS ARE TO S

20171211Component: ENGINECrash reported1 injured

COMPLAINT ON GM EXHAUST MANIFOLD BOLT DEFECT, INFERIOR BRAKE/ FUEL LINES. MINE IS A 2005 GMC. DEFECTIVE EXHAUST BOLTS AFFECT 12 MILLION GM TRUCKS FROM 1999 TO 2007. GM EXHAUST BOLTS ARE TO S

20171211Component: FUEL/PROPULSION SYSTEMCrash reported1 injured

COMPLAINT ON GM EXHAUST MANIFOLD BOLT DEFECT, INFERIOR BRAKE/ FUEL LINES. MINE IS A 2005 GMC. DEFECTIVE EXHAUST BOLTS AFFECT 12 MILLION GM TRUCKS FROM 1999 TO 2007. GM EXHAUST BOLTS ARE TO S

20170509Component: AIR BAGSCrash reported1 injured

TL* THE CONTACT OWNS A 2005 GMC SIERRA 1500. WHILE DRIVING APPROXIMATELY 55 MPH IN THE RAIN, THE CONTACT SWITCHED LANES ON A CURVED ROAD AND THE VEHICLE STARTED TO SKID. THE REAR OF THE VEHICLE WAS OU

Showing the 5 most serious of 218 complaints filed with NHTSA.

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