1996 Hyundai Elantra Service and Repair Manual
This is the factory service and repair manual for the 1996 Hyundai Elantra, matched to the engine and the trims Hyundai built that year rather than written to span a range of model years.
Engines covered
- 1.8L inline-four — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
- 5-door wagon
Trims covered
- Base
- GL
- GLS
Known issues on the 1996 Elantra. Two recalls are on federal record for this model year, and both name the same component: the gasoline fuel system storage tank assembly. In each case, the evaporative emission control systems can apply excessive vacuum to the fuel tanks during the canister purge cycle, and the stated consequence is fuel leakage in the presence of an ignition source, which could result in a fire. Owners have filed 138 complaints for the year and Hyundai has issued 58 technical service bulletins.
Whether you are tracing a fuel or evaporative emission concern or keeping a GL, GLS or Base sedan or wagon on its service schedule, this manual holds you to the OEM procedure and the correct specification for your 1996 Elantra.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE EVAPORATIVE EMISSION CONTROL SYSTEMS CAN APPLY EXCESSIVE VACUUM TO THE FUEL TANKS DURING THE CANISTER PURGE CYCLE. IF EXCESSIVE VACUUM IS APPLIED, MINOR FUEL TANK DISTORTION CAN RESULT. A SMALL CRACK COULD DEVELOP ON THE UPPER FUEL TANK SURFACE. THE "CHECK ENGINE" LIGHT WOULD THEN ILLUMINATE AND, IN SOME CASES, THE VEHICLE DRIVER MAY NOTICE A GASOLINE ODOR.
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
DEALERS WILL PRESSURE CHECK THE VEHICLE'S FUEL TANK TO DETERMINE IF IT HAS CRACKED. IF THE FUEL TANK HAS CRACKED, IT WILL BE REPLACED.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE EVAPORATIVE EMISSION CONTROL SYSTEMS CAN APPLY EXCESSIVE VACUUM TO THE FUEL TANKS DURING THE CANISTER PURGE CYCLE. IF EXCESSIVE VACUUM IS APPLIED, MINOR FUEL TANK DISTORTION CAN RESULT. A SMALL CRACK COULD DEVELOP ON THE UPPER FUEL TANK SURFACE. THE "CHECK ENGINE" LIGHT WOULD THEN ILLUMINATE AND, IN SOME CASES, THE VEHICLE DRIVER MAY NOTICE A GASOLINE ODOR.
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
DEALERS WILL PRESSURE CHECK THE VEHICLE'S FUEL TANK TO DETERMINE IF IT HAS CRACKED. IF THE FUEL TANK HAS CRACKED, IT WILL BE REPLACED.
THE WINDSHIELD WIPER MOTOR CIRCUIT BREAKER ELECTRICAL CONTACTS WERE CONTAMINATED DURING ASSEMBLY.
THIS CONTAMINATION INTERFERES WITH THE ELECTRICAL CIRCUIT CONTINUITY AND PREVENTS THE WINDSHIELD WIPER MOTOR FROM OPERATING. INOPERATIVE WINDSHIELD WIPERS CAN CONTRIBUTE TO REDUCED VISIBILITY DURING INCLEMENT WEATHER INCREASING THE RISK OF A VEHICLE CRASH.
DEALERS WILL REMOVE THE CONTAMINANTS FROM THE WINDSHIELD WIPER MOTOR CIRCUIT BREAKER CONTACTS.
This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside th
This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.
This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.
This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Var
This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the la
This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance.
This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using recommended safe chemical products.
This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.
Showing the 8 most recent of 60 technical service bulletins on file with NHTSA.
IN THIS ACCIDENT I WAS TRAVELLING AT ABOUT 45MPH WHEN I CAME TO AN INTERSECTION. THE LIGHT WAS RED AND ABOUT TO TURN GREEN. WHEN THE LIGHT TURNED GREEN THE CAR THAT WAS SITTING AT THE INTERSECTION DID NOT GO. I RAN DIRECTLY IN THE BACK OF A 1998 CHEVY CAVILAR. I HIT THE STEERING WHEEL AND THE WIND SHEILD. THE AIR BAG DIDN'T DEPLOY.
WHEN VEHICLE WAS INVOLVED IN A INTER-SECTIONAL CRASH, TRAVELING ABOUT 25 MPH, THERE WAS NO DEPLOYMENT OF AIR BAGS. THE VEHICLE WAS TOTALLED. THE CRASH BUCKLED THE FIRE WALL. *AK
CONSUMER'S DAUGHTER WAS DRIVING AND THE CLUTCH DIDN'T WORK,CAUSING AN ACCIDENT; VEHICLE ALSO HAS OTHER PROBLEMS . PLEASE DESCRIBE . *AK
DURING FRONTAL IMPACT AT 25 MPH, THE DRIVER'S AND PASSENGER'S SIDE AIR BAGS DID NOT DEPLOY. *AK
CONSUMER WAS INVOVLED IN A 30 MPH FRONTAL COLLISION IN WHICH THE DRIVER'S OR PASSENGER'S AIR BAGS DID NOT DEPLOY. PLEASE GIVE ANY FURTHER DETAILS. *AK
WHEN APPLIED THE ABS BRAKES THE PEDAL TRAVELED TO THE FLOOR, CAUSING EXTENDED STOPPING DISTANCE, RESULTING IN A COLLISION. PLEASE GIVE ANY FURTHER DETAILS. *AK
PULLED INTO TURNING LANE WHEN STRUCK BY AN ONCOMING VEHICLE. CONSUMER WAS HIT IN THE FRONT OF VEHICLE AND NEITHER AIR BAG DEPLOYED. *AK
BRAKING SYSTEM FAILED; AFTER APPLYING BRAKES , THE PEDAL WENT TO THE FLOOR, COMPETE LOSS OF BRAKES, IMPACT 12:00 POSITION. FAILURE OF MASTER CYLINDER, SPEED 15MPH. *AK
CONSUMER WAS IN A HEAD-ON COLLISION WITH AN ELK AT 50 MPH , AND DRIVER'S AIR BAG DID NOT DEPLOY. DEALER WAS CONTACTED. *AK
WHILE PARKED THE VEHICLE WENT INTO REVERSE, CAUSING A CRASH. PLEASE DESCRIBE. *AK
WHILE DRIVING ABOUT 50 MPH AND CROSSING A GREEN LIGHT ANOTHER VEHICLE WAS ONCOMING TRAFFIC TRYING TO MAKE A TURN IN FRONT OF CONSUMER'S VEHICLE, BUT CONSUMER COULD NOT AVOID CRASHING INTO IT. UPON IMPACT, AIR BAGS DID NOT DEPLOY. *AK
I HAVE OWNED THIS CAR JUST SHORT OF 4 YEARS, EVERY YEAR I HAVE HAD A MAJOR PROBLEM WITH THIS CAR. NO SAFETY DEFECT LISTED WITHIN VEHICLE. *AK
THE ENGINE CHECK LIGHT IS ON WHILE VEHICLE IS IN MOTION. THE VEHICLE CAUGHT FIRE PRIOR TO THIS INCIDENT . THE VEHICLE HAS BEEN INTO THE DEALER SEVERAL TIMES. THE DEALER HAS NOT BEEN ABLE TO PINPOINT THE PROBLEM. *AK
CONSUMER WENT TO WARM UP VEHICLE AND IT CAUGHT ON FIRE, NO INJURIES. FIRE DEPARTMENT CAME TO PUT OUT FIRE. *AK
DASH HAS BEEN RETURNED TO DEALER SEVERAL TIMES TO REPAIR. FIRST IT WAS SAID TO BE A SPEEDOMETER CABLE THAT WAS REPLACED. THE NOISE CONTINUES TO GET LOUDER AND LOUDER. *AK
Showing the 15 most serious of 109 complaints filed with NHTSA.
