1991 Chevrolet S10 Service and Repair Manual

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Factory-Grade Data

1991 Chevrolet S10 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Tahoe Standard Cab Pickup 2-Door
  • Base Extended Cab Pickup 2-Door
  • Base Standard Cab Pickup 2-Door
  • Baja Extended Cab Pickup 2-Door
  • Baja Standard Cab Pickup 2-Door
  • Maxi Extended Cab Pickup 2-Door
  • Tahoe Extended Cab Pickup 2-Door

Engines covered

  • 2.8L 173Cu. In. V6 GAS OHV Naturally Aspirated
  • 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated
  • 2.5L 2474CC 151Cu. In. l4 GAS OHV Naturally Aspirated
  • 3.1L 3137CC V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Chevrolet S10 Recalls & Complaints

NHTSA #08E05000011/08/2008Component: EXTERIOR LIGHTING:HEADLIGHTS

K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FA

Consequence

WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBL

Remedy

K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 20

TSB #10007838

DIAGNOSTIC INFORMATION FOR INTERMITTENT TRANSMISSION DOWNSHIFT, SLIP, BUSY/CYCLING TCC OR NOISY COOLING FAN. *TT

TSB #634999

DIAGNOSIS OF CRACKED OR BROKEN TRANSMISSION CASE. *TT 2006 AND PRIOR CARS AND LIGHT DUTY TRUCKS. *TT

TSB #41072

END GATE LATCH RATTLE (INSTALL REVISED STRIKER). *TW

TSB #41076

WATER LEAK AT THE A/C RECIRCULATION DOOR (INSTALL NEW HOOD HINGE SEAL). *TW

TSB #39304

COLD ENGINE KNOCK. *TW

TSB #39431

FRONT DOOR SIDE GLASS BINDING/TRACK DISENGAGEMENT. *TW

TSB #37947

OIL PRESSURE GAUGE READING CONCERNS. *TW

19950811Component: TIRESCrash reported3 injured

CONSUMER WAS DRIVING AND THE FRONT PASSENGER SIDE TIRE BLEW OUT AND TRUCK ROLLOVER FOUR TIMES AT 40 MPH . TT

19950210Component: SEAT BELTS:FRONT:WEBBINGCrash reported1 injured1 fatalities

DRIVER SHOULDER LAP SEAT BELT FAILED AT THE SHOULDER PART, CORONER REPORT STATED THIS FACT. TT

20010417Component: SEAT BELTS:FRONT:RETRACTORCrash reported1 injured

VEHICLE WAS INVOLVED IN A COLLISION. UPON IMPACT, RESTRAINTS DID NOT RETRACT, CAUSING MAJOR INJURIES. DEALER HAS BEEN NOTIFIED.*AK THE CONSUMER AFTER BEING EXAMINED BY A PHYSIC

19980310Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported1 injured

APPLIED THE BRAKES THE TRUCK KEPT ON GOING WHICH CAUSED AN ACCIDENT. THE TRUCK HIT ANOTHER VEHICLE. THERE IS AN OPEN INVESTIGATION FOR THE ABS EA 94038. *AK

Showing the 4 most serious of 253 complaints filed with NHTSA.

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