2009 Ford E-350 Super Duty Service and Repair Manual

This factory service and repair manual for the 2009 Ford E-350 Super Duty covers a year in which the 5.4L SOHC V8 was offered as a flex-fuel engine as well as a gasoline one, alongside the 6.0L OHV turbocharged diesel V8 and the 6.8L SOHC V10. Body configurations are the three-door standard and extended cargo vans, the three-door standard and extended passenger vans, the chassis and the two-door cutaway van, in four trims: Base, Base Stripped, XL and XLT. Fuel system procedures and diagnostics account for the flex-fuel version, and specifications, torque values and wiring diagrams are provided for every engine and body pairing.

Engines covered

• 6.0L V8 (363 cu in) — OHV, turbocharged, diesel
• 5.4L V8 (330 cu in) — SOHC, naturally aspirated, flex-fuel or gasoline
• 6.8L V10 (415 cu in) — SOHC, naturally aspirated, gasoline

Body styles covered

• 3-door extended cargo van
• 3-door standard cargo van
• 3-door standard passenger van
• 3-door extended passenger van
• Chassis
• 2-door cutaway van

Trims covered

• Base
• Base Stripped
• XL
• XLT

Known issues on the 2009 E-350 Super Duty. Eight recalls are on federal record for the 2009 model year, and none of them originate with the base vehicle. Three were issued by Roush for liquid propane autogas conversion kits, covering the fuel injection components and the hoses, lines and fittings of the propane fuel system. The other five concern mobility conversions, including ADA conversion vans and Ricon public-use lifts. Owners have logged 10 complaints with NHTSA. When a converted van comes in, the manual's factory fuel system procedures, specifications and wiring diagrams establish the baseline that any propane or lift installation was built on top of.