2004 Chevrolet Silverado 1500 Service and Repair Manual

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Factory-Grade Data

2004 Chevrolet Silverado 1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Z71 Off-Road Standard Cab Pickup 2-Door
  • Base Standard Cab Pickup 2-Door
  • LS Extended Cab Pickup 4-Door
  • Hybrid Extended Cab Pickup 4-Door
  • Z71 Off-Road Extended Cab Pickup 4-Door
  • Base Extended Cab Pickup 4-Door
  • LT Crew Cab Pickup 4-Door
  • WT Extended Cab Pickup 4-Door
  • LT Extended Cab Pickup 4-Door
  • Z71 Off-Road Crew Cab Pickup 4-Door
  • LS Standard Cab Pickup 2-Door
  • LS Crew Cab Pickup 4-Door
  • SS Extended Cab Pickup 4-Door
  • WT Standard Cab Pickup 2-Door

Engines covered

  • 5.3L 5328CC 325Cu. In. V8 FLEX OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.8L 294Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated
  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 FULL HYBRID EV-GAS (FHEV) OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 Chevrolet Silverado 1500 Recalls & Complaints

No active recalls The 2004 Chevrolet Silverado 1500 has no recalls on file with NHTSA.
TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11020688

This Preliminary Information communicates direction for different audio issues with RPO UQA, UQF, UQS, or NKD

TSB #11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11009156

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #11007744

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

Showing the 8 most recent of 237 technical service bulletins on file with NHTSA.

20070810Component: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULECrash reported4 injured

DRIVER AIR BAG SENSOR FAILURE AFTER IMPACT ON ACCIDENT. I WAS DRIVING 2004 CHEVY SILVERADO TRUCK, OTHER DRIVER CAME ALMOST HEAD ON IN MY LANE TRIED AVOIDING GOT HIT ON PASSENGER SI

20221031Component: STRUCTURE:BODYCrash reported1 injured

Vehicle was involved in motor vehicle collision. This unit was struck broadside by a semi resulting in the cab and box of this unit to separate from the frame. The frame of this

20210914Component: AIR BAGSCrash reported1 injured

Collided with a bear at 55mph with significant front end damage. Air bags were commanded to deploy and never did. I have contacted GM about the problem and have been told to wait f

20210904Component: SERVICE BRAKESCrash reported1 injured

# 1 is the 4l60E transmission that sits on the exhaust and runs next to it on the opposite side the heat from the trans itself and the exhaust overheat the gasket which causes weak

Showing the 4 most serious of 951 complaints filed with NHTSA.

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