2003 Ford F-650 Service and Repair Manual
This factory service and repair manual for the 2003 Ford F-650 documents a Base trim medium duty straight truck built as a two-door long conventional, a four-door extended cab or a four-door crew cab, with three turbocharged diesels to choose from: the 359 cubic inch 5.9L inline-six, the 441 cubic inch 7.2L inline-six and the 444 cubic inch 7.3L V8. One trim and three engines give the book its shape, and the procedures, specifications, torque values, wiring diagrams and diagnostics are set out per engine with the chassis covered once across all three cabs.
Engines covered
- 5.9L inline-six (359 cu in) — turbocharged, diesel
- 7.2L inline-six (441 cu in) — turbocharged, diesel
- 7.3L V8 (444 cu in) — turbocharged, diesel
Body styles covered
- 2-door straight truck, long conventional
- 4-door straight truck, extended cab
- 4-door straight truck, crew cab
Trims covered
- Base
Known issues on the 2003 F-650. No recalls are on federal record for the 2003 F-650. Owners have logged two complaints with NHTSA, one on the power train and one on tires, which is too little to show a pattern. The manual's power train procedures and specifications for the three turbo diesels, its wheel and tire specifications and its wiring diagrams and diagnostics cover the systems those owners named along with the rest of the truck.
DTC'S P006A OR P132B - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17. *KB
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS. *TT
VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST. *AR
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
Showing the 8 most recent of 21 technical service bulletins on file with NHTSA.
CONSUMER STATED THAT WHILE DRIVING THE CLUTCH FAILED. PLEASE PROVIDE MORE INFORMATION. DEALER NOTIFIED. *PH
CONSUMER STATES THAT THE FRONT TIRES ON THE VEHICLE ARE WEARING OUT UNEVENLY. THE EDGES OF THE TIRES ARE SO WORN THAT THE CENTER OF THE TREAD DOES NOT TOUCH THE GROUND. CONSUMER FE
