1999 Chevrolet Silverado 2500 Service and Repair Manual

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Factory-Grade Data

1999 Chevrolet Silverado 2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • LT Extended Cab Pickup 3-Door
  • LS Cab & Chassis 2-Door
  • Base Standard Cab Pickup 2-Door
  • Base Extended Cab Pickup 3-Door
  • LS Standard Cab Pickup 2-Door
  • LT Cab & Chassis 2-Door
  • Base Cab & Chassis 2-Door
  • LS Extended Cab Pickup 3-Door

Engines covered

  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1999 Chevrolet Silverado 2500 Recalls & Complaints

NHTSA #07E08800024/10/2007Component: EQUIPMENT

CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHI

Consequence

THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN

Remedy

HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING N

NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FU

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGA

TSB #10242252

This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self Applies at Full Turns.

TSB #10232287

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

TSB #10226382

This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its own at a full turn.

TSB #10190934

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers. Some customers may comment that one or more of their vehicle's underbody components are showing some form o

TSB #10190933

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers. Some customers may comment that one or more of their vehicle's underbody components are showing some form o

TSB #10190932

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels. GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's

TSB #10190931

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels. GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's

TSB #10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

Showing the 8 most recent of 19 technical service bulletins on file with NHTSA.

20021023Component: AIR BAGSCrash reported1 injured

BOTH AIRBAGS FAILED TO DEPLOY DURING HEAD ON COLLISION. HTTP://WWW.USER.DCCNET.COM/LHORNUNG/ACCIDENT DT

20000622Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported

G30, BRAKING SYSTEM MALFUNCTIONED, CAUSING BRAKE PADS TO WEAR OUT. PADS NEEDED TO BE REPLACED 4 TO 5 TIMES WHICH CAUSED EXTENDED STOPPING DISTANCE, AND COULD HAVE RESULTED IN A

20000622Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADSCrash reported

G30, BRAKING SYSTEM MALFUNCTIONED, CAUSING BRAKE PADS TO WEAR OUT. PADS NEEDED TO BE REPLACED 4 TO 5 TIMES WHICH CAUSED EXTENDED STOPPING DISTANCE, AND COULD HAVE RESULTED IN A

20010409Component: TIRESFire reported4 injured1 fatalities

WHILE DRIVING, THE RIGHT REAR KELLY TRAIL MARK TIRE LT235/85R16E EXPERIENCED A BLOWOUT CAUSING VEHICLE TO SWERVE UNCONTROLLABLY AND INTO ANOTHER VEHICLE, THE IMPACT CAUSED BOTH VEH

Showing the 4 most serious of 95 complaints filed with NHTSA.

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