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1991 Volkswagen Jetta Service and Repair Manual
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$34.99 USD
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Covers all 1991 Jetta trims — GL Sedan 4-Door, Base Sedan 4-Door, GTX 16-V Sedan 4-Door +6 more ·
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1991 Volkswagen Jetta Service and Repair Manual
Regular price
$34.99 USD
Unit price
1991 Volkswagen Jetta service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.
Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.
What’s included
- Step-by-step repair procedures and service information
- Specifications and reference data (where provided)
- Electrical diagnostics with wiring diagrams
- Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more
Trims covered
- GL Sedan 4-Door
- Base Sedan 4-Door
- GTX 16-V Sedan 4-Door
- Carat Sedan 4-Door
- GLI 16-Valve Sedan 4-Door
- Basico Sedan 2-Door
- Basico Sedan 4-Door
- GLI Carat Sedan 4-Door
- GL Sedan 2-Door
Engines covered
- 1.6L 1588CC 97Cu. In. l4 DIESEL SOHC Naturally Aspirated
- 1.8L 1781CC l4 GAS SOHC Naturally Aspirated
- 1.6L 1588CC 97Cu. In. l4 DIESEL Naturally Aspirated
- 1.6L 1588CC 97Cu. In. l4 DIESEL SOHC Turbocharged
- 2.0L 1984CC 121Cu. In. l4 GAS DOHC Naturally Aspirated
Index / Table of contents
- Body
- Brakes
- Chassis Electrical
- Driveline
- Engine Cooling
- Engine Electrical
- Engine Mechanical
- Engine Performance & Emission Controls
- Fuel System
- General Information & Identification
- Heating, Ventilation, & Air Conditioning
- Hybrid & Electric Vehicle Systems
- Steering
- Suspension
- Transmission, Clutch, & Transfer Case
- Wiring Diagrams
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF
Consequence
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Remedy
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S
AN ENGINE PREHEATING TUBE MAY NOT BE PROPERLY SUPPORTED DUE TO A MISSING SUPPORT BRACKET, CAUSING THE PREHEATING TUBE TO CHAFE AGAINST THE RIGHT FRONT METAL BRAKE LINE. THIS CAN DAMAGE THE HYDRAULIC L
Consequence
DIMINISHED BRAKING CAN RESULT IN INCREASED STOPPINGDISTANCES AND A POSSIBLE ACCIDENT.
Remedy
DEALERS WILL INSTALL A PREHEATING TUBE SUPPORT BRACKET TO ENSURE PROPER POSITIONING RELATIVE TO THE
CERTAIN HYDRAULIC BRAKE HOSES, P/N 171.611.107B, SOLD AS REPLACEMENT EQUIPMENT FOR 1975-1985 VOLKSWAGEN (VW) RABBIT; 1985-1992 VW GOLF; AND 1980-1992 VW JETTA PASSENGER VEHICLES. POSSIBLE BRAKE HOSE
Consequence
BRAKE HOSE RUPTURE COULD RESULT IN LOSS OF BRAKING ABILITY, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy
FOREIGN PARTS DISTRIBUTORS WILL NOTIFY OWNERS AND REPLACE THE BRAKE HOSES WITH COMPLIANT BRAKE HOSES
Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections
Jetta Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purcha
JETTA-JSW Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has pu
JETTA Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purcha
VOLKSWAGEN: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES. HEAT SHIELDS ARE TO BE INSPECTED AFTER COMPLETION O ANY TYPE OF REPAIR TO THE UNDERBODY (EXHAUST SYSTEM TRANSMISSION, ETC.), AND IF DAMAGED, REPLACED. *PE
SUBJECT REGARDING LATCH SYSTEM LOWER ANCHORS AND TETHERS FOR CHILDREN, INSTALLING / RETROFITTING. *TT
INFORMATION OBTAINING THE FLUID CAPACITY CHART. *YC
I WAS DRIVING ON HW 87 IN SAN JOSE CA. I WAS IN THE CENTER LANE WHEN THE LEFT REAR TIRE SEPARATED. A PIECE OF THE TIRE TREAD THAT HAD SEPARATED HIT THE PARKING BRAKE CABLE AND JAMMED THE LEFT REAR PAR
I WAS DRIVING ON HW 87 IN SAN JOSE CA. I WAS IN THE CENTER LANE WHEN THE LEFT REAR TIRE SEPARATED. A PIECE OF THE TIRE TREAD THAT HAD SEPARATED HIT THE PARKING BRAKE CABLE AND JAMMED THE LEFT REAR PAR
LEFT REAR WHEEL FELL OFF DUE TO WHEEL BEARING BEING COMPLETELY SHEARED OFF, CAUSING ACCIDENT. (NEW JERSEY STATE POLICE REPORT) *DSH
THE HEATER CORE CONNECTION LINES IN MY JETTA FAILED, AND MY SISTER WAS BURNED MILDLY WHEN THE HOT COOLANT LEAKED DOWN ONTO HER FEET, ABOVE THE GAS PEDAL. THERE IS A RECALL ALREADY FOR THIS PROBLEM, B
COOLANT ESCAPED INTO PASSENGER COMPARTMENT WITHOUT WARNING AND BURNED DRIVER'S FOOT AND LEG. *AK
Showing the 5 most serious of 38 complaints filed with NHTSA.
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