2021 Toyota Highlander Service and Repair Manual
Two very different powertrains wear the 2021 Highlander badge: the 2.5L four-cylinder hybrid (A25A-FXS) and the 3.5L V6 (2GR-FKS) in the gas models. A Hybrid LE and a gas XSE do not share a diagnostic path or a specification sheet, and this is the Toyota service and repair manual written for the 2021 model year rather than a neighboring year adapted to fit.
Engines
- 2.5L 2500CC l4 HYBRID Naturally Aspirated
- 3.5L 3500CC V6 GAS Naturally Aspirated
Trims
- Hybrid LE
- Hybrid Limited
- Hybrid Platinum
- Hybrid XLE
- L
- LE
- Limited
- Platinum
- XLE
- XSE
Known issues on the 2021 Highlander. Two recalls sit on the federal record for this model year. The first concerns the occupant classification sensor in the air bag system and covers certain 2020-2021 Highlander and Highlander Hybrid vehicles, along with other Toyota and Lexus models; an air bag that does not deploy during a crash increases the risk of injury. The second comes from Southeast Toyota Distributors, LLC (SET), which is recalling certain 2021-2024 Highlander vehicles over 20-inch accessory tires with an insufficient load rating for the vehicle's Gross Axle Weight Rating. Tires with an insufficient load rating can be overloaded and fail, increasing the risk of a crash. Owners have logged 555 complaints against the 2021 Highlander, and 179 technical service bulletins have been issued for it.
Whether you are chasing an occupant classification sensor that will not calibrate, checking load ratings before a wheel and tire change, or working on the hybrid system in a Hybrid Platinum, the procedures and specifications here are the ones Toyota wrote for this vehicle.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2023 Highlander & Highlander Hybrid vehicles. During normal vehicle opera
A detached front bumper cover can become a road hazard, increasing the risk of a crash.
Dealers will repair or replace the upper and lower front bumper covers as necessary, free of charge. Owner letters were
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4,
An air bag that does not deploy during a crash increases the risk of injury.
Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safet
Southeast Toyota Distributors, LLC (SET) is recalling certain 2021-2024 Highlander vehicles. The 20-inch accessory tires with an insufficient load ra
Tires with an insufficient load rating can be overloaded and fail, increasing the risk of a crash.
SET will inspect and replace the tires and information placard, as necessary free of charge. Owner notification letters
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2024 Highlander and Highlander Hybrid vehicles. The second-row seat backs
A seat back that fails to lock may not properly restrain an occupant during a crash, increasing the risk of injury.
Dealers will replace the return springs in the seat back recliner assemblies, free of charge. Interim letters notifying
Some 2020 2026 model year Highlander and Highlander Hybrid vehicles may exhibit a water leak from the roof rack attachment clips. This may be caused by the sealant in the roof channel obstructing the proper seating position for the clip gas
Some 2020 2024 model year Highlander and Highlander Hybrid vehicles may exhibit a condition in which the air conditioner does not cool due to a leak and/or corrosion in the rear underbody air conditioner tube and accessory assembly. The ant
OBSOLETE NOTICE January 30, 2026: This bulletin is now obsolete. Please see T-SB-0001-26.
Some 2018 2024 model year Toyota vehicles equipped with a Premium Audio with Dynamic Navigation System require a Special Service Tool (SST) USB flash drive to update the map, points of interest, and system software.
Some 2005 2026 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Servic
Some 2020 2023 model year Highlander and Highlander Hybrid vehicles may exhibit a condition in which the Power Back Door (PBD) will not open or close and/or stops moving while opening or closing. A modified PBD unit assembly is available to
Although the HV Floor Under Wire Harness and Rear Traction Motor Cable is covered by Toyotas New Vehicle Limited Warranty for 3 years or 36,000 miles (whichever comes first), we at Toyota care about the customers ownership experience. Toyot
The air conditioning dye injection tool kit has been developed to aid in identifying the location of air conditioning refrigerant leaks. The procedures outlined in this Service Bulletin aid in locating, inspecting, and repairing refrigerant
Showing the 8 most recent of 180 technical service bulletins on file with NHTSA.
Vehicle had a very loud high pitch whining noise the rapid accelerated I was braking and brakes were not working vehicl
Traveling south bound on SC11 (in Seneca South Carolina) a vehicle that was traveling east bound, failed to stop and tra
Headed westbound on 285 in Georgia; hit on passenger side front door and vehicle swerved several lanes and hit a wall go
The contact owned a 2021 Toyota Highlander. The contact stated that while his wife was driving at an undisclosed low spe
Unknown
Showing the 5 most serious of 497 complaints filed with NHTSA.
