2005 Toyota Highlander Service and Repair Manual

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Factory-Grade Data

2005 Toyota Highlander service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications, torque values, and reference data
  • Electrical diagnostics with full wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more
  • Diagnostic trouble codes and troubleshooting flow
  • Maintenance schedules and fluid capacities

Trims covered

  • Base
  • Limited

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Maintenance & Lubrication
  • Specifications
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Diagnostic Trouble Codes
  • Technical Service Bulletins
  • Wiring Diagrams

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Vehicle Safety Data

2005 Toyota Highlander Recalls & Complaints

NHTSA #11V11200024/02/2011Component: VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOO

Consequence

IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION

Remedy

DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RE

NHTSA #10V49900021/10/2010Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS

Consequence

A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKI

Remedy

DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHA

NHTSA #11V53900009/11/2011Component: ENGINE AND ENGINE COOLING

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 L

Consequence

IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD

Remedy

TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS P

NHTSA #10V03500003/02/2010Component: EQUIPMENT:OTHER:LABELS

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VE

Consequence

THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy

DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS

NHTSA #16V39600002/06/2016Component: SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006

Consequence

If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy

SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the

TSB #11028712

Some 2005 2026 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Servic

TSB #11012744

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicl

TSB #11012743

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and in

TSB #11012742

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood

TSB #11012735

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure i

TSB #11012727

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the

TSB #11007455

Some 2005 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Servic

TSB #11007445

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicl

Showing the 8 most recent of 159 technical service bulletins on file with NHTSA.

20180405Component: AIR BAGSCrash reportedFire reported2 injured

INVOLVED IN THEE CAR T-BONE COLLISION THAT CAUSED SEVERAL INJURIES TO UPPER AND LOWER EXTREMITIES. THE AIR-BAG FAILED TO INFLATE. VEHICLE WAS IN MOTION AT A CONTROLLED INTERSECTION ON A RURAL ROAD AN

20150620Component: EQUIPMENT ADAPTIVE/MOBILITYCrash reportedFire reported1 injured

ON SATURDAY, MAY 30TH AT APPROXIMATELY 8:30 I WAS MOVING OUR 2005 HIGHLANDER FROM THE STREET INTO OUR RESERVED PARKING SPACE WITHIN OUR COMPLEX. AS I WAS STARTING MY RIGHT HAND TURN INTO THE COMPLEX

20150620Component: VEHICLE SPEED CONTROLCrash reportedFire reported1 injured

ON SATURDAY, MAY 30TH AT APPROXIMATELY 8:30 I WAS MOVING OUR 2005 HIGHLANDER FROM THE STREET INTO OUR RESERVED PARKING SPACE WITHIN OUR COMPLEX. AS I WAS STARTING MY RIGHT HAND TURN INTO THE COMPLEX

20150620Component: STRUCTURE:BODYCrash reportedFire reported1 injured

ON SATURDAY, MAY 30TH AT APPROXIMATELY 8:30 I WAS MOVING OUR 2005 HIGHLANDER FROM THE STREET INTO OUR RESERVED PARKING SPACE WITHIN OUR COMPLEX. AS I WAS STARTING MY RIGHT HAND TURN INTO THE COMPLEX

20150620Component: STEERINGCrash reportedFire reported1 injured

ON SATURDAY, MAY 30TH AT APPROXIMATELY 8:30 I WAS MOVING OUR 2005 HIGHLANDER FROM THE STREET INTO OUR RESERVED PARKING SPACE WITHIN OUR COMPLEX. AS I WAS STARTING MY RIGHT HAND TURN INTO THE COMPLEX

Showing the 5 most serious of 289 complaints filed with NHTSA.

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