2005 Honda Pilot Service and Repair Manual

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Factory-Grade Data

2005 Honda Pilot service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • LX Sport Utility 4-Door
  • EX-L Sport Utility 4-Door
  • EX Sport Utility 4-Door

Engines covered

  • 3.5L 3471CC V6 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 Honda Pilot Recalls & Complaints

NHTSA #12V13600030/03/2012Component: EXTERIOR LIGHTING:HEADLIGHTS:SWITCH

HONDA IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2004 CR-V; MODEL YEAR 2003 THROUGH 2005 PILOT; AND MODEL YEAR 2002 AND 2003 CIVIC VEHICLES. IN MARCH 2012, HONDA FILED A DEFECT REPORT TO RECALL CER

Consequence

IF THE TERMINAL ENDS MELT WITHIN THE WIRING HARNESS CONNECTOR, THE LOW BEAM HEADLIGHTS MAY BECOME IN

Remedy

HONDA WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE LOW BEAM TERMINAL HARNESS OR REPLACE THE LIGHT

NHTSA #19V50100027/06/2019Component: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Honda (American Honda Motor Co.) is recalling certain 2003-2006 Acura MDX, 2005-2012 RL, 2003-2007 Honda Accord, 2001-2005 Civic, 2003-2005 Civic Hybrid, 2001-2005 Civic GX NGV, 2002-2006 CR-V, 2003-2

Consequence

An inflator explosion may result in sharp metal fragments striking the driver or other occupants res

Remedy

Honda will notify owners, and dealers will replace the passenger frontal airbag inflator, free of ch

NHTSA #19V49900027/06/2019Component: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Honda (American Honda Motor Co.) is recalling certain 2003 Acura 3.2CL, 2002-2003 3.2TL, 2003-2006 MDX, 2001-2007 Honda Accord, 2001-2005 Civic, 2003-2005 Civic Hybrid, 2001-2005 Civic GX NGV, 2002-20

Consequence

An inflator explosion may result in sharp metal fragments striking the driver or other occupants res

Remedy

Honda will notify owners, and dealers will replace the driver frontal air bag inflator, free of char

NHTSA #16V34400023/05/2016Component: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Honda (American Honda Motor Co.) is recalling certain model year 2003-2006 Acura MDX, 2005-2011 Acura RL, 2005-2006 Honda CR-V, 2003-2011 Element, 2007-2008 Fit, 2003-2008 Pilot, 2002-2004 Odyssey, an

Consequence

An inflator rupture may result in metal fragments striking the vehicle occupants resulting in seriou

Remedy

Honda will notify owners, and dealers will replace the passenger frontal air bag inflator, free of c

NHTSA #04V54100018/11/2004Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

ON CERTAIN SPORT UTILITY VEHICLES, SOME FUEL TANKS WERE IMPROPERLY MANUFACTURED.

Consequence

IN A CRASH, THE FUEL TANK COULD BE DAMAGED AND LEAK FUEL. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNIT

Remedy

DEALERS REPLACED THE FUEL TANK. ALL OWNERS WERE NOTIFIED BY TELEPHONE ON NOVEMBER 10, 2004.

NHTSA #13V09200014/03/2013Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED

Honda is recalling certain model year 2005 Pilot vehicles manufactured July 29, 2004, through August 29, 2005; model year 2005-2006 Acura MDX vehicles manufactured September 16, 2004, through Septembe

Consequence

Sudden inadvertent braking, especially without illumination of the brake lights, may increase the ri

Remedy

Owners will be notified and instructed to take their vehicles to a dealer of their respective brand.

NHTSA #19E06800010/10/2019Component: VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

Dorman Products, Inc. (Dorman) is recalling certain Accelerator Pedal Assemblies part numbers 699-114 and 825-5029-1, sold as replacement parts for 2003-2006 Acura MDX, 2004-2008 Acura TL and TSX, 20

Consequence

If the accelerator pedal binds, the engine may not quickly return to idle after the pedal is no long

Remedy

Dorman will notify owners, and qualified service facilities will replace the affected accelerator pe

NHTSA #17V02900010/01/2017Component: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Honda (American Honda Motor Co.) is recalling certain 2005-2006 Acura MDX and Honda CR-V vehicles, 2005-2011 Honda Element vehicles, 2005-2012 Acura RL vehicles, 2006-2012 Honda Ridgeline vehicles, 20

Consequence

An inflator rupture may result in metal fragments striking the vehicle occupants resulting in seriou

Remedy

Honda will notify owners, and dealers will replace the front passenger air bag inflator, free of cha

NHTSA #05V03900003/02/2005Component: STEERING:COLUMN

ON CERTAIN MINIVANS AND SPORT UTILITY VEHICLES, THE STEERING COLUMN MAY BE INCORRECTLY ASSEMBLED, WHICH COULD RESULT IN A LOSS OF STEERING CONTROL.

Consequence

LOSS OF STEERING CONTROL CAN CAUSE A VEHICLE CRASH WITHOUT PRIOR NOTICE.

Remedy

OWNERS WERE NOTIFIED BY TELEPHONE ON JANUARY 25, 2005, AND ARRANGEMENTS WERE MADE TO HAVE THEIR VEHI

TSB #10213538

Service bulletin - This bulletin is a notification of a class action settlement relating to airbag inflators. American Honda is offering a Customer Support Program (Warranty Extension) to cover any manufacturing defects in the replacement f

TSB #10209071

Service Bulletin - Corrosion of the frame rail that supports the rear subframe may occur on some vehicles that are commonly driven in harsh environments. The subframe mounts may pull away from the body of the vehicle (see images below), but

TSB #10192947

The frequency for the 'Inflator Kit Application & Availability' report will be changing from daily to weekly effectiveon Monday, November 30th. The report frequency is changing because we have had no inflator backorders since the beginning

TSB #10186009

"Service Bulletin - There are several A/C leak detection tools available. -Refrigerant Gas Leak Detector -Ultrasonic Leak Detector -Leak Dye"

TSB #10172568

Service Bulletin - This bulletin is a notification of a class action settlement relating to airbag inflators. American Honda is offering a Customer Support Program (Warranty Extension) to cover any manufacturing defects in the replacement f

TSB #10172564

Service Bulletin - This bulletin is a notification of a class action settlement relating to airbag inflators. American Honda is offering a Customer Support Program (Warranty Extension) to cover any manufacturing defects in the replacement d

TSB #10177598

These SKUs are Exhaust Manifolds with Catalytic Converters. The customer communication requested return of unsold inventory due to a loss of CARB certification. These SKUs can no longer be sold as they do not meet CARB standards, but parts

TSB #10177599

These SKUs are Exhaust Manifolds with Catalytic Converters. The customer communication requested return of unsold inventory due to a loss of CARB certification. These SKUs can no longer be sold as they do not meet CARB standards, but parts

Showing the 8 most recent of 149 technical service bulletins on file with NHTSA.

20110713Component: AIR BAGSCrash reported3 injured

TL* THE CONTACT OWNS A 2005 HONDA PILOT. THE CONTACT STATED WHILE DRIVING 48 MPH THE VEHICLE CRASHED INTO ANOTHER VEHICLE HEAD ON AND WENT INTO AN EMBANKMENT. NONE OF THE AIR BAGS DEPLOYED. THE VEHICL

20110619Component: AIR BAGSCrash reported3 injured

I WAS TRAVELING AT 45 MPH DOWN A 2 LANE ROAD. A 1998 TOYOTA CAMRY TRAVELING AT 50 MPH IN THE OPPOSITE DIRECTION TURNED INTO MY LANE. THE DRIVER HIT THE LEFT FRONT OF MY VEHICLE WITHOUT BRAKING. THE

20181115Component: VEHICLE SPEED CONTROLCrash reported2 injured

TL* THE CONTACT OWNED A 2005 HONDA PILOT. WHILE DRIVING APPROXIMATELY 5 MPH, THE VEHICLE INDEPENDENTLY ACCELERATED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE DRIVER LOST CONTROL OF THE VEHICLE

20180907Component: VEHICLE SPEED CONTROLCrash reported2 injured

TL* THE CONTACT OWNS A 2005 HONDA PILOT. WHILE DRIVING APPROXIMATELY 20 MPH, THE VEHICLE ACCELERATED UNCONTROLLABLY AND CRASHED INTO A STATIONARY POLICE CRUISER. THERE WERE NO WARNING INDICATORS ILLUM

20180907Component: AIR BAGSCrash reported2 injured

TL* THE CONTACT OWNS A 2005 HONDA PILOT. WHILE DRIVING APPROXIMATELY 20 MPH, THE VEHICLE ACCELERATED UNCONTROLLABLY AND CRASHED INTO A STATIONARY POLICE CRUISER. THERE WERE NO WARNING INDICATORS ILLUM

Showing the 5 most serious of 954 complaints filed with NHTSA.

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