2004 Ford Taurus Service and Repair Manual

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Factory-Grade Data

The 2004 Ford Taurus service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • SE Wagon 4-Door
  • SEL Sedan 4-Door
  • SEL Wagon 4-Door
  • SE Sedan 4-Door
  • LX Sedan 4-Door
  • SES Sedan 4-Door

Engines covered

  • 3.0L 2986CC 182Cu. In. V6 FLEX OHV Naturally Aspirated
  • 3.0L 2986CC 182Cu. In. V6 GAS OHV Naturally Aspirated
  • 3.0L 2968CC 181Cu. In. V6 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 Ford Taurus Recalls & Complaints

NHTSA #04V33000008/07/2004Component: SEATS:FRONT ASSEMBLY:POWER ADJUST

CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER ADJUSTABLE SEATS MAY HAVE BEEN INADEQUATELY WELDED.

Consequence

THE SEAT MAY NOT PERFORM AS INTENDED DURING A CRASH WHICH COULD INCREASE THE RISK OF INJUR

Remedy

DEALERS WILL REPLACE THE UPPER SUPPORT ASSEMBLY ON THE POWER SEATS. THE RECALL BEGAN ON J

NHTSA #16E02600001/04/2016Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

Bosch Brake Components LLC (Bosch) is recalling certain aftermarket replacement front brake pads, models Bosch QuietCast BC598 and BP765, Bosch Blue BE598 and BE598H, Prostop PD598

Consequence

A damaged or broken brake disc may reduce a vehicle's braking power, increasing the risk o

Remedy

Bosch will instruct the owners how to have the affected brake pads replaced, free of charg

TSB #10177863

This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint wi

TSB #10156863

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo

TSB #10155551

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo

TSB #10109070

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate

TSB #10022203

EXTENDED WARRANTY COVERAGE FOR VEHICLES WITH HARD START WHEN OPERATING ON E85 FUEL, POWERTRAIN CONTROL MODULE (PCM) CALIBRATION. WARRANTY EXTENDED FOR 10 YEARS OR 100,000 MILES WHICH EVER COMES FIRST. SAMPLE CONSUMER LETTER ATTACHED. *KB

TSB #10019913

FLEX FUEL - LONG CRANK/HARD START. *TT

TSB #10019807

TENTHS DIGIT NOT DISPLAYED ON ODOMETER AFTER 10,000 MILES/KILOMETERS. *TT

TSB #10019382

CAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY. *TT

Showing the 8 most recent of 55 technical service bulletins on file with NHTSA.

20100603Component: VEHICLE SPEED CONTROLCrash reportedFire reported

MY 2004 TAURUS WAS IN AN ACCIDENT-WHILE CHECKING THE FORD WEBSITE AND READING PREVIOUS RECALLS ON THE TAURUS MODEL 2 OR 3 RECALLS SOUNDED VERY SIMILAR TO THE PROBLEM-BRAKES FAILED,

20191224Component: AIR BAGSCrash reported3 injured

THE BRAKES ARE DANGEROUS AND THE WARNING LIGHTS STAY ON ALL THE TIME. THE UNDERCARRIAGE IS MESSED UP, I'VE HAD TO REPLACE SEVERAL FRONT TIRES DUE TO UNBALANCING ISSUES AND POPPING

20191224Component: SUSPENSIONCrash reported3 injured

THE BRAKES ARE DANGEROUS AND THE WARNING LIGHTS STAY ON ALL THE TIME. THE UNDERCARRIAGE IS MESSED UP, I'VE HAD TO REPLACE SEVERAL FRONT TIRES DUE TO UNBALANCING ISSUES AND POPPING

20191224Component: UNKNOWN OR OTHERCrash reported3 injured

THE BRAKES ARE DANGEROUS AND THE WARNING LIGHTS STAY ON ALL THE TIME. THE UNDERCARRIAGE IS MESSED UP, I'VE HAD TO REPLACE SEVERAL FRONT TIRES DUE TO UNBALANCING ISSUES AND POPPING

Showing the 4 most serious of 482 complaints filed with NHTSA.

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