2016 Chevrolet Express 3500 Service and Repair Manual
This factory service and repair manual for the 2016 Chevrolet Express 3500 deals with a 6.0L V8 that can be ordered three ways, straight gasoline, compressed natural gas, or flex-fuel, so the 364-cubic-inch block appears in the fuel and emissions sections more than once. Beside it are a flex-fuel 4.8L V8 and a turbocharged 6.6L diesel V8 of 403 cubic inches. Seven bodies span three- and four-door cargo and passenger vans in two lengths and a two-door cutaway, in Base, LS or LT trim.
Engines covered
- 6.6L V8 (403 cu in) — OHV, turbocharged, diesel
- 6.0L V8 (364 cu in) — OHV, naturally aspirated, gasoline or CNG or flex-fuel
- 4.8L V8 (294 cu in) — OHV, naturally aspirated, flex-fuel
Body styles covered
- 3-door extended cargo van
- 3-door standard cargo van
- 4-door standard passenger van
- 3-door extended passenger van
- 3-door standard passenger van
- 2-door cutaway van
- 4-door standard cargo van
Trims covered
- Base
- LS
- LT
Known issues on the 2016 Express 3500. The federal record shows no recalls and no owner complaints for this model year. The manual is therefore useful for maintenance and repair rather than for chasing a known defect, and it treats each system in turn: engine mechanical work and control diagnosis, fuel delivery and emissions for every fuel the van accepts, automatic transmission and rear axle procedures, brake and antilock service, steering and suspension specifications, air conditioning, and the body and lighting circuits shown in full.
This preliminary information communicates information about how to determine if a wheel and tires size change is available.
This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.
This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.
This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.
This service bulletin provides information on Tire Sidewall Irregularities.
This service bulletin provides information on replacing the intake manifold when the engine is replaced after severe internal engine damage.
This Preliminary Information communication provides information to the technician about vehicles that have had multiple repair attempts that are being performed on customers vehicles that exhibit vibration conditions without utilizing the s
The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.
Showing the 8 most recent of 75 technical service bulletins on file with NHTSA.
