2007 Chevrolet Express 3500 Service and Repair Manual

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Covers all 2007 Express 3500 trims — Base Extended Cargo Van 3-Door, Base Standard Cargo Van 3-Door, LS Standard Passenger Van 4-Door +5 more ·
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2007 Chevrolet Express 3500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Extended Cargo Van 3-Door
  • Base Standard Cargo Van 3-Door
  • LS Standard Passenger Van 4-Door
  • LS Extended Passenger Van 3-Door
  • LS Standard Passenger Van 3-Door
  • LT Extended Passenger Van 3-Door
  • LT Standard Passenger Van 4-Door
  • Base Cutaway Van 2-Door
  • LT Standard Passenger Van 3-Door
  • Base Standard Cargo Van 4-Door

Engines covered

  • 6.6L 6599CC 403Cu. In. V8 DIESEL OHV Turbocharged
  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.8L 294Cu. In. V8 GAS OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #14V70600005/11/2014Component: EQUIPMENT ADAPTIVE/MOBILITY

Cummings Mobility Conversion & Supply (Cummings) is recalling certain model year 2006-2014 Ford E-150, E-250, E-350, Chevrolet Express, 2006-2008 Dodge Sprinter, and 2009-2014 Merc

Consequence

If the platform side plates crack, the lift platform can separate from the lift and come t

Remedy

Cummings will notify owners to take buses to a Ricon dealer or service center who will ins

TSB #11021792

This Preliminary Information communication provides information to the technician about vehicles that have an intermittent no crank, no start, or start stall concern with the security light coming on. Technician may find Diagnostic Trouble

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11009531

This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.

Showing the 8 most recent of 189 technical service bulletins on file with NHTSA.

20071016Component: AIR BAGS:FRONTALCrash reported2 injured

DRIVER BLACKED OUT AND VAN WENT DOWN 20FT EMBANKMENT AND HIT TREE AT APROX 40-45 MPH. AIR BAGS FAILED TO DEPLOY. *TR

20190709Component: ELECTRICAL SYSTEMFire reported

I WAS DRIVING DOWN THE ROAD ON THE HIGHWAY AND THE DRIVERS WINDOW BUTTONS CAUGHT FIRE

20180223Component: FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS 3500. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE MISFIRED AND STALLED. THE CONTACT COASTED THE VEHICLE TO THE SIDE OF THE ROAD AN

20110824Component: FUEL SYSTEM, GASOLINE

I OWN 4 CHEVROLET EXPRESS 3500'S AND TWO OF THE FOUR HAVE LEAKING GAS TANKS. *TR

Showing the 4 most serious of 12 complaints filed with NHTSA.

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