2011 Chevrolet Express 3500 Service and Repair Manual
This factory service and repair manual for the 2011 Chevrolet Express 3500 has to handle a 6.0L V8 that may arrive burning compressed natural gas or a flex-fuel blend, which puts two quite different storage and metering arrangements behind the same 364-cubic-inch block. The 4.8L V8 is flex-fuel too, and the turbocharged 6.6L diesel of 403 cubic inches stands apart from both. Seven bodies and three trims, Base, LS and LT, complete a range aimed squarely at fleet duty.
Engines covered
- 6.6L V8 (403 cu in) — OHV, turbocharged, diesel
- 4.8L V8 (294 cu in) — OHV, naturally aspirated, flex-fuel
- 6.0L V8 (364 cu in) — OHV, naturally aspirated, CNG or flex-fuel
Body styles covered
- 3-door extended cargo van
- 3-door standard cargo van
- 4-door standard passenger van
- 3-door extended passenger van
- 3-door standard passenger van
- 2-door cutaway van
- 4-door standard cargo van
Trims covered
- Base
- LS
- LT
Known issues on the 2011 Express 3500. The federal complaint tally for this year comes to twelve, the largest group of three on the power train, then two on engine and cooling and one on the fuel and propulsion system. The manual meets those areas directly, with automatic transmission diagnosis, disassembly and fluid specifications, rear axle setup and torque values, coolant circuit pressure testing and thermostat and pump replacement, and fuel delivery procedures written separately for the gasoline, flex-fuel, natural gas and diesel configurations.
This preliminary information communicates information about how to determine if a wheel and tires size change is available.
This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.
This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.
This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.
This service bulletin provides information on Tire Sidewall Irregularities.
This service bulletin provides information on replacing the intake manifold when the engine is replaced after severe internal engine damage.
This Preliminary Information communication provides information to the technician about vehicles that have had multiple repair attempts that are being performed on customers vehicles that exhibit vibration conditions without utilizing the s
The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.
Showing the 8 most recent of 39 technical service bulletins on file with NHTSA.
