2005 GMC Yukon XL 1500 Service and Repair Manual

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Factory-Grade Data

2005 GMC Yukon XL 1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SLE Sport Utility 4-Door
  • Denali Sport Utility 4-Door
  • SLT Sport Utility 4-Door

Engines covered

  • 5.3L 5328CC 325Cu. In. V8 FLEX OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated
  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 GMC Yukon XL 1500 Recalls & Complaints

NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Showing the 8 most recent of 127 technical service bulletins on file with NHTSA.

20140206Component: AIR BAGSCrash reported1 injured

2005 GMC YUKON XL 1500. CONSUMER WRITES IN REGARDS TO AIR BAG MALFUNCTION DURING ACCIDENT. *SMD THE CONSUMER STATED HE AND HIS WIFE WERE INVOLVED IN AN ACCIDENT ON DECEMBER 6, 2013. THE VEHICLE WEN

20111126Component: ELECTRICAL SYSTEMFire reported

INCIDENT DATE: FRONT CABIN / IN DASH FIRE 11/25/2011 AT 5:20PM VEHICLE: 2005 GMC YUKON XL SLT WITH APPROXIMATELY 120K MILES VEHICLE WAS PARKED IN DRIVEWAY; HAD JUST BEEN DRIVEN HOWEVER THE ENGINE

20070723Component: VISIBILITY:GLASS, SIDE/REAR1 injured

LEFT QUARTER GLASS EXPLODED FOR UNKNOWN REASON. HAD JUST FINISHED WASHING VEHICLE, PARKED VEHICLE, WALKED AROUND SIDE OF VEHICLE AND THE GLASS EXPLODED. *TR

20170713Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

2005 GMC YUKON. CONSUMER WRITES IN REGARDS TO MOVEMENT OF FUEL PUMP IN FUEL TANK, CUTS FUEL RETURN LINE, HARD TO START. *LD THE CONSUMER STATED THE MOVEMENT OF THE FUEL PUMP IN THE FUEL TANK CUT

20160301Component: ELECTRONIC STABILITY CONTROL (ESC)

MY 2005 YUKON XL WILL, AT RANDOM, SHIFT ITSELF INTO 4 WHEEL LO. IT HAPPENS WHILE DRIVING AND AT SPEEDS OF 30+ MPH. ALL OF THE LIGHTS ON THE PUSH-BUTTON 4WD CONTROL MODULE WILL LIGHT UP OR FLASH. NO A

Showing the 5 most serious of 33 complaints filed with NHTSA.

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