2004 Ford F-750 Service and Repair Manual

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Factory-Grade Data

The 2004 Ford F-750 service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • Base Straight Truck - Long Conventional 2-Door
  • Base Straight Truck - Extended Cab 4-Door
  • Base Straight Truck - Crew Cab 4-Door

Engines covered

  • 5.9L 359Cu. In. l6 DIESEL Turbocharged
  • 7.2L 441Cu. In. l6 DIESEL Turbocharged
  • 6.0L 365Cu. In. V8 DIESEL Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 Ford F-750 Recalls & Complaints

NHTSA #03V31900028/08/2003Component: SERVICE BRAKES, AIR

CERTAIN MEDIUM DUTY CHASSIS CABS FAIL TO COMPLY TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 121, "AIR BRAKE SYSTEMS." THE AIR BRAKE LINES MAY BE MISROUTED BE

Consequence

IF THE AIR BRAKE LINES ARE MISROUTED, AND THE AIR BRAKE SYSTEM EXPERIENCES A LOSS OF AIR F

Remedy

FORD WILL INSPECT THE AIR BRAKE LINE ROUTING AND IF NECESSARY, REPAIR THE VEHICLE. OWNER

NHTSA #03V28300005/08/2003Component: EQUIPMENT:OTHER:LABELS

CERTAIN MEDIUM DUTY CHASSIS CABS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSE

Remedy

OWNERS WILL BE SENT CORRECTED LABELS WITH INSTRUCTIONS FOR INSTALLATION. OWNER NOTIFICATIO

TSB #10021221

CHECK ENGINE AND/OR STOP ENGINE LIGHT ON - CUMMINS ENGINE ONLY. *KB

TSB #10021219

VEHICLE DIAGNOSTICS AND PROGRAMMING USING IDS-6.0L ENGINE AND LOW CAB FORWARD WITH 4.5L ENGINE. *KB

TSB #10011170

LACK OF POWER AND EXCESSIVE SMOKE FROM TAIL PIPE - COLD START. *AR

TSB #10011167

DIAGNOSTIC TROUBLE CODE (DTC) 367 AFTER ELECTRONIC CONTROL MODULE (ECM) REPLACEMENT. TO INCLUDE 2005 F-650/750. *AR

TSB #10004074

LACK OF POWER WITH THE MALFUNCTION INDICATOR LAMP (MIL) ON, ON VEHICLES EQUIPPED WITH A 5.9L CUMMINS AND ALLISON AT2000/2400. *TT

TSB #10004073

DUAL FUEL TANKS MAY EXHIBIT THE RIGHT TANK EMPTY AND LEFT TANK FULL. *TT

TSB #10004026

REAR AIR SUSPENSION VENTS/DEFLATES WITH KEY IN OFF POSITION. *TT

TSB #10003726

DILUTED ENGINE OIL, ROUGH RUNNING AND/OR LOW POWER FROM ENGINE. *TT

No complaints filed No consumer complaints on file with NHTSA for the 2004 Ford F-750.
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