1991 Jeep Cherokee Service and Repair Manual

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Factory-Grade Data

1991 Jeep Cherokee service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Limited Sport Utility 4-Door
  • Laredo Sport Utility 2-Door
  • Sport Sport Utility 2-Door
  • Briarwood Sport Utility 4-Door
  • Sport Sport Utility 4-Door
  • Base Sport Utility 2-Door
  • Base Sport Utility 4-Door
  • Laredo Sport Utility 4-Door

Engines covered

  • 4.0L 242Cu. In. l6 GAS OHV Naturally Aspirated
  • 2.5L 150Cu. In. l4 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Jeep Cherokee Recalls & Complaints

NHTSA #09E02500011/05/2009Component: EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S

TSB #10150552

Child Seat Tether Anchor Installation This bulletin describes procedures to install Child Seat Tether Anchors based on Customer Request. Retrofits are subject to part availability. Vehicles in the following list that are marked **** for the

TSB #633948

SUBJECT REGARDING FLOOR PAN CORROSION. *SLC

TSB #618049

SUBJECT REGARDING WIRE SPLICE REPAIRS. *SB

TSB #615688

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS. *TT

TSB #612160

SUBJECT ON THE CHILD SEAT TETHER ANCHORS. *MJS

TSB #610635

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS. *TT

TSB #609995

THIS BULLETIN PROVIDES A REVISED WIRE SPLICE PROCEDURE AND RELATED PARTS. *TT

TSB #6088786

CONCERNS WITH ENGINE COOLANT USAGE. *NLM

Showing the 8 most recent of 17 technical service bulletins on file with NHTSA.

19950614Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported3 injured

THE VEHICLE WAS HIT FROM BEHIND AND THE TWO FRONT SEATS COLLAPSED BACK. PLEASE DESCRIBE. TT

19970820Component: SEAT BELTS:FRONT:WEBBINGCrash reported2 injured

SHOULDER BELTS FAILED IN COLLISION.

19970820Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported2 injured

DRIVERS SEATBACK RECLINED FROM IMPACT OF COLLISION.

20071216Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, ACrash reported1 injured

I RECENTLY INSTALLED NEW BUMPSTOPS ON THE REAR OF MY JEEP AND NOTICED A DECREASE IN BRAKING ABILITY. TODAY WHILE DRIVING I HAD A SUDDEN LOSS OF BRAKING POWER AND REAR ENDED ANOTHER VEHICLE. WHILE IN

20050714Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported1 injured

SECOND ABS BRAKING SYSTEM FAILURE (UNDER RECALL 96V260000). PUMP MOTOR / ACTUATOR PISTON SEAL FAILURE FOR SECOND TIME. CAUSED ACCUMULATOR TO FAIL - MANUFACTURER REFUSES STAND BEHIND ABS SYSTEM - WIL

Showing the 5 most serious of 297 complaints filed with NHTSA.

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