1991 Jeep Cherokee Service and Repair Manual

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Covers all 1991 Cherokee trims — Limited Sport Utility 4-Door, Laredo Sport Utility 2-Door, Sport Sport Utility 2-Door +5 more ·
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This is the factory service and repair manual for the 1991 Jeep Cherokee, matched to that exact model year. The Cherokee was offered with two engines — the 2.5L I4 and the 4.0L I6 — across five trims, and it is keyed to your specific engine and trim rather than a generic multi-year range.

Engines

  • 2.5L I4 — 150 cu in, OHV
  • 4.0L I6 — 242 cu in, OHV

Trims

  • Base
  • Briarwood
  • Laredo
  • Limited
  • Sport

Known issues on the 1991 Cherokee. Two recalls are on federal record for this model year, both involving exterior lighting: a headlight fault that can decrease lighting visibility and lead to a crash, and a separate exterior-lighting fault carrying the same reduced-visibility crash risk. Owners have filed 297 complaints and Jeep has issued 16 technical service bulletins for the year. When one of these turns up on your Cherokee, the factory diagnostic and repair procedure for that system is here to work through it.

From a routine service interval to a wiring fault behind the lighting circuit or a hard-to-trace driveability problem, it keeps you on the OEM procedure and the correct specification for your specific 1991 Cherokee.

NHTSA #09E02500011/05/2009Component: EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S

TSB #633948

SUBJECT REGARDING FLOOR PAN CORROSION. *SLC

TSB #618049

SUBJECT REGARDING WIRE SPLICE REPAIRS. *SB

TSB #615688

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS. *TT

TSB #612160

SUBJECT ON THE CHILD SEAT TETHER ANCHORS. *MJS

TSB #610635

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS. *TT

TSB #609995

THIS BULLETIN PROVIDES A REVISED WIRE SPLICE PROCEDURE AND RELATED PARTS. *TT

TSB #6088786

CONCERNS WITH ENGINE COOLANT USAGE. *NLM

TSB #600862

INFORMATION ON INSTALLATION OF RADIO TRANSMITTING EQUIPMENT. *AK

Showing the 8 most recent of 16 technical service bulletins on file with NHTSA.

19950614Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported3 injured

THE VEHICLE WAS HIT FROM BEHIND AND THE TWO FRONT SEATS COLLAPSED BACK. PLEASE DESCRIBE. TT

19970820Component: SEAT BELTS:FRONT:WEBBINGCrash reported2 injured

SHOULDER BELTS FAILED IN COLLISION.

19970820Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported2 injured

DRIVERS SEATBACK RECLINED FROM IMPACT OF COLLISION.

20071216Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, ACrash reported1 injured

I RECENTLY INSTALLED NEW BUMPSTOPS ON THE REAR OF MY JEEP AND NOTICED A DECREASE IN BRAKING ABILITY. TODAY WHILE DRIVING I HAD A SUDDEN LOSS OF BRAKING POWER AND REAR ENDED ANOTHER VEHICLE. WHILE IN

20050714Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported1 injured

SECOND ABS BRAKING SYSTEM FAILURE (UNDER RECALL 96V260000). PUMP MOTOR / ACTUATOR PISTON SEAL FAILURE FOR SECOND TIME. CAUSED ACCUMULATOR TO FAIL - MANUFACTURER REFUSES STAND BEHIND ABS SYSTEM - WIL

Showing the 5 most serious of 297 complaints filed with NHTSA.

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