2005 GMC Yukon XL 2500 Service and Repair Manual

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Factory-Grade Data

2005 GMC Yukon XL 2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SLE Sport Utility 4-Door
  • SLT Sport Utility 4-Door

Engines covered

  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated
  • 8.1L 496Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 GMC Yukon XL 2500 Recalls & Complaints

NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Showing the 8 most recent of 129 technical service bulletins on file with NHTSA.

20100331Component: ELECTRICAL SYSTEMFire reported

ON MARCH 13, 2010 AT 7 AM I FOUND MY 2005 GMC YUKON XL, WHICH WAS PARKED AND LOCKED IN MY DRIVEWAY AT THE TIME, WITH THE RIGHT REAR TURN SIGNAL FLASHING. AFTER OBTAINING THE KEYS TO UNLOCK THE VEHICL

20150608Component: ELECTRICAL SYSTEM

WHILE DRIVING ON AN INTERSTATE HIGHWAY AT 70 MPH I EXPERIENCE A TOTAL TIRE FAILURE WHEREAS THE MIDDLE 4 INCHES OF THE TREAD/BELT AREA OF MY BF GOODRICH LT245/75 R 16 LRE M+S COMMERCIAL T/A ALL SEASON

20150608Component: STRUCTURE:BODY

WHILE DRIVING ON AN INTERSTATE HIGHWAY AT 70 MPH I EXPERIENCE A TOTAL TIRE FAILURE WHEREAS THE MIDDLE 4 INCHES OF THE TREAD/BELT AREA OF MY BF GOODRICH LT245/75 R 16 LRE M+S COMMERCIAL T/A ALL SEASON

20150608Component: WHEELS

WHILE DRIVING ON AN INTERSTATE HIGHWAY AT 70 MPH I EXPERIENCE A TOTAL TIRE FAILURE WHEREAS THE MIDDLE 4 INCHES OF THE TREAD/BELT AREA OF MY BF GOODRICH LT245/75 R 16 LRE M+S COMMERCIAL T/A ALL SEASON

20091209Component: POWER TRAIN

THE 4 WHEEL DRIVE INTERMITTENTLY WORKS ON OUR 2005 GMC YUKON XL, THEREFORE YOU NEVER KNOW IN BAD WHETHER, IN A SLIPPERY SITUATION, IF ITS WORKING. I UNDERSTAND THAT A SENSOR ON THESE VEHICLES IS FAILI

Showing the 5 most serious of 6 complaints filed with NHTSA.

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