2004 GMC Yukon XL 2500 Service and Repair Manual

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Factory-Grade Data

2004 GMC Yukon XL 2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SLE Sport Utility 4-Door
  • SLT Sport Utility 4-Door

Engines covered

  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated
  • 8.1L 496Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 GMC Yukon XL 2500 Recalls & Complaints

NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11007208

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

TSB #11006621

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected mo

TSB #11006421

GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the deal

TSB #11004761

This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should

Showing the 8 most recent of 95 technical service bulletins on file with NHTSA.

20190509Component: ELECTRONIC STABILITY CONTROL (ESC)

THE POWER IN THE DASH IS GONE SO YOU CAN'T SEE THE SPEED THE TEMP GAGE OR THE OIL PRESSURE GAGE.

20190509Component: ENGINE

THE POWER IN THE DASH IS GONE SO YOU CAN'T SEE THE SPEED THE TEMP GAGE OR THE OIL PRESSURE GAGE.

20190509Component: SEAT BELTS

THE POWER IN THE DASH IS GONE SO YOU CAN'T SEE THE SPEED THE TEMP GAGE OR THE OIL PRESSURE GAGE.

20151128Component: SERVICE BRAKES

I WENT TO BACK OUT OF MY DRIVEWAY AND THE BRAKE PEDAL WENT TO THE FLOOR. I LOOKED UNDER THE VEHICLE AND NOTICED A RUSTED BRAKE LINE HAD BURST. I WAS ABLE TO PARK IT SAFELY BACK IN THE DRIVEWAY. I TAKE

20140326Component: ENGINE

THIS VEHICLE JUST QUITS RUNNING BY ITSELF AT HIGHWAY SPEEDS AND THEN YOU CANNOT CONTROL THE BRAKES, STEERING OR ENGINE. I REPORTED THIS TO ODI IN MARCH OF 2006 CONFIRMATION #10153178. I HAVE HAD THE

Showing the 5 most serious of 11 complaints filed with NHTSA.

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