2005 GMC Savana 1500 Service and Repair Manual

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Covers all 2005 Savana 1500 trims — Base Standard Cargo Van 3-Door, SLE Standard Passenger Van 3-Door, Base Standard Passenger Van 3-Door ·
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2005 GMC Savana 1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Standard Cargo Van 3-Door
  • SLE Standard Passenger Van 3-Door
  • Base Standard Passenger Van 3-Door

Engines covered

  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

TSB #11007208

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

Showing the 8 most recent of 120 technical service bulletins on file with NHTSA.

20140519Component: AIR BAGS

TL* THE CONTACT OWNS A 2005 GMC SAVANA 1500. THE AIR BAG WARNING LIGHT ILLUMINATED ON THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER, WHO STATED THAT THE FRONTAL AIR BAG SENSOR NEEDED TO BE REPLACE

20140519Component: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE

TL* THE CONTACT OWNS A 2005 GMC SAVANA 1500. THE AIR BAG WARNING LIGHT ILLUMINATED ON THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER, WHO STATED THAT THE FRONTAL AIR BAG SENSOR NEEDED TO BE REPLACE

20130805Component: SERVICE BRAKES

FOOT BRAKE IS NOT FUNCTIONING IF PARKED ON A GRADE GREATER THAN 8 DEGREES. AS ALWAYS, FOOT BRAKE ONLY APPLIED AFTER THE GEAR IS SHIFTED ON PARK. I DIDN'T DISCOVER THE FOOT BRAKE IS NOT PROPERLY FUNCTI

20101129Component: TIRES

TL*THE CONTACT OWNS A 2005 GMC SAVANA 1500. WHILE THE VEHICLE WAS PARKED, THE CONTACT CHECKED THE SPARE TIRE. WHILE USING THE JACK, THE SPARE TIRE ONLY CAME DOWN SIX INCHES. THE CONTACT WAS UNABLE TO

20101129Component: SERVICE BRAKES, HYDRAULIC

TL*THE CONTACT OWNS A 2005 GMC SAVANA 1500. WHILE THE VEHICLE WAS PARKED, THE CONTACT CHECKED THE SPARE TIRE. WHILE USING THE JACK, THE SPARE TIRE ONLY CAME DOWN SIX INCHES. THE CONTACT WAS UNABLE TO

Showing the 5 most serious of 7 complaints filed with NHTSA.

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