2002 Kia Sportage Service and Repair Manual
Every specification and tightening sequence in the 2002 Kia Sportage factory service and repair manual is the one Kia published for this exact model year, engine and trim — not an approximation borrowed from an earlier or later Sportage — so the figure you look up is the figure your vehicle was built to.
Engines covered
- 2.0L inline-four (122 cu in) — DOHC, naturally aspirated, gasoline
Body styles covered
- 2-door convertible
- 4-door sport utility
Trims covered
- Base
Known issues on the 2002 Sportage. Two recalls are on federal record for this model year, and both concern exterior lighting. Each covers combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles — 42,540 assemblies recalled by Dope, Inc. and 16,270 by Sabersport — and in both cases decreased lighting visibility may result in a vehicle crash. Owners have filed 321 complaints for the year and Kia has issued 8 technical service bulletins.
Whether you are tracing a lighting fault, servicing the 2.0L DOHC four, or keeping the convertible or the four-door on its maintenance schedule, the manual keeps you on the OEM procedure and the correct specification for your 2002 Sportage.
ON CERTAIN VEHICLES, THE HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN INCLUDING ITS RETAINING RING, WHICH STRESSES THE POLYPROPYLENE THEREBY INITIATING CRACKING OF THE BLADES. THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS.
SEPARATION OF THE FAN BLADE(S) CAN CREATE A RISK OF PERSONAL INJURY.
DEALERS WILL REPLACE THE ENGINE COOLING FAN WITH A FAN MADE OF IMPROVED MATERIAL. THE RECALL BEGAN ON JUNE 11, 2007. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
FUEL PUMP RELAYS & EMISSIONS FAILURES. KIA TECHNICIAN TIMES. *TT
COOLING FAN REPLACEMENT. *TT
Showing the 8 most recent of 9 technical service bulletins on file with NHTSA.
JAN. 10TH- BRAKED TO AVOID ACCIDENT ON I-59 AT 70 MPH AND CAR WAS COMPLETELY UNCONTROLLABLE-RAN OFF I-59 AND COLLIDED WITH TREE FEB. 14- BRAKED AGAIN AT HIGH SPEED TO AVOID ACCIDENT AND CAR WAS UNCONTROLLABLE. HIT TREE AND ALMOST LOST LIFE. WOULD HAVE LOST LIFE HAD NOT SOMEONE PULLED ME FROM VEHICLE, VEHICLE CAUGHT FIRE AND BURNED DOWN COMPLETELY. *NLM
MARCH 30TH I WAS INVOLVED IN AN ACCIDENT, A LADY PULLED ACCROSS TRAFFIC AND I HAD NO TIME TO STOP, NEEDLESS TO SAY I SLAMMED INTO HER DRIVERS SIDE DOOR AT ABOUT 30MPH. THE ENTIRE FRONT END OF MY KIA SPRORTAGE WAS DAMAGED WITH ABOUT $6700 IN DAMAGES AND THE AIR BAGS DIDN'T DEPLOY AND MYSELF AND MY PASSENGERS WERE IN OUR SEAT BELTS BUT BADLY BRUISED AND THROWN ABOUT. I WAS INFORMED BY KIA THAT I DIDN'T HIT THE SENSORS ... OK THE WHOLE FRONT END WAS GONE WHERE EXACTLY ARE THE SENSORS? I DON'T FEEL
2002 KIA SPORTAGE AIRBAGS FAILED TO DEPLOY IN AN ACCIDENT. CONSUMER STATES THAT THE AIRBAGS DID NOT DEPLOY AND HER SEAT BELT DID NO LOCK CAUSING INJURY TO HER CHEST. MANUFACTURER STATED AIRBAGS DID NOT DEPLOY BECAUSE FORCE WAS NOT SUFFICIENT. *KB
TL* THE CONTACT OWNS A 2002 KIA SPORTAGE. THE CONTACT STATED THAT THE VEHICLE EMITTED CARBON MONOXIDE AND CAUSED THE CONTACT TO FALL SLEEP. AS A RESULT, THE CONTACT LOST CONTROL OF THE VEHICLE AND CRASHED INTO A CANAL. THE AIR BAGS DID NOT DEPLOY. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE CONTACT DROVE THE VEHICLE AGAIN AND THE FAILURE RECURRED. AS A RESULT, THE CONTACT WAS INVOLVED IN ANOTHER CRASH. A POLICE REPORT WAS FILED BOTH TIMES. THE CONTACT SUSTAINED FRACTURED RIBS AND PELVI
WHILE DRIVING ON A STRAIGHT STRETCH OF HIGHWAY MY DAUGHTER FELT HER CAR JERK TO THE RIGHT. SHE ATTEMPTED TO TURN INTO THE JERK AND WAS NOT ABLE TO CONTROL ANYTHING ON THE CAR. IT BEGAN TO ROCK DESPITE HER EFFORTS AND THEN IMMEDIATELY ROLLED OVER MULTIPLE TIMES. THE FRONT END OF HER KIA SPORTAGE SUSTAINED CONSIDERABLE DAMAGE, THE AIRBAGS DID NOT DEPLOY AND SHE SUFFERED ALMOST COMPLETE LOSS OF USE OF HER LEFT ARM. SHE IS STILL UNDERGOING TREATMENT AND THERAPY FOR THE INJURY AND ALSO WILL PROBA
CONSUMER WAS TRAVELING ABOUT 15MPH AND COMING OFF THE OFF RAMP ON THE HIGHWAY, ANOTHER VEHICLE WAS COMING TOWARDS THE CONSUMER AND COLLIDED WITH CONSUMER'S VEHICLE. UPON IMPACT, AIRBAGS DID NOT GO OFF. DEALERSHIP WAS AWARE OF PROBLEM. *AK ONE PERSON WAS INJURED IN THE ACCIDENT. *JB
WHILE TRAVELING ABOUT 55MPH ON THE HIGHWAY. WITHOUT PRIOR WARNING A DEER RAN IN FRONT OF THE VEHICLE. THE CONSUMER HIT THE DEER. THE DUAL AIRBAGS DIDN'T DEPLOY PLEASE PROVIDE ADDITIONAL INFORMATION. TS
WHILE DRIVING THE VEHICLE AT 30 MPH, CONSUMER HAS AN FRONTAL ACCIDENT AND THE AIR BAGS DIDN'T DEPLOY. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION. MR
DT: THE CONTACT STATED THAT WHILE DRIVING AT 40 VEHICLE WA SINVOLVED IN A COLLISION AND AIR BAGS DID NOT DEPLOY. SOMEONE PULLED OUT IN FRONT OF THE CONTACT'S VEHICLE AND SIT HIT THE OTHER VEHICLE. THERE WERE NOT LIGHTS ON THE DASHBOARD TO INDICATE THE AIR BAGS WOULD NOT DEPLOY. DEALER DID NOT SAY ANYTHING ABOUT THE AIR BAGS TO HER. MANUFACTURER HAS NOT BEEN CONTACTED YET. POLICE CAME AND A REPORT WAS TAKEN. *AK
TRAVELING POSTED SPEED LIMIT , CAR BEGAN TO SKID. MADE A SLIGHT TURN OF STEERING WHEEL CAR BEGAN TO ROLLOVER TWO OR THREE TIMES. *TR
I BOUGHT THIS CAR KNOWING I HAD TO REPLACE A FENDER AND THE DRIVERS SIDE DOOR. AFTER COMPLETING THE BODY WORK THE SHOP NOTICED THE REAR FRAME RAILS WERE RUSTED OUT TO A POINT IT WOULD NOT PASS PA STATE INSPECTION, WHICH HAD NOTHING TO DO WITH THE COSMETIC DAMAGE. *TR
CONSUMER'S VEHICLE WAS INVOLVED IN A FRONTAL COLLISION WHILE TRAVELING APPROXIMATELY 65MPH, AND NEITHER FRONT DRIVER'S/ PASSENGER'S OR "KNEE" AIR BAGS DEPLOYED.*AK
TL* THE CONTACT OWNS A 2002 KIA SPORTAGE. THE CONTACT STATED THAT THE VEHICLE WAS PARKED ON A SLIGHT INCLINE WITHOUT THE EMERGENCY BRAKE ENGAGED AND THE KEY STILL IN THE IGNITION WHEN THE VEHICLE ROLLED 20 FEET AWAY AND CRASHED INTO A NEARBY HOUSE. THE VEHICLE WAS DESTROYED AND TOWED TO THE CONTACT'S RESIDENCE. A POLICE REPORT WAS FILED. THERE WERE NO INJURIES. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 159,000.
30 SECONDS AFTER CONSUMER PARKED AND EXITED THE VEHICLE IT ROLLED APPROXIMATELY 10 FEET AND COLLIDED WITH ANOTHER VEHICLE WHILE IT WAS REVERSING. THE CAUSE OF THE FAILURE HAS YET TO BE DETERMINED. *AK
WHILE DRIVING 35-40 MPH VEHICLE WAS INVOLVED IN A FRONTAL COLLISION. UPON IMPACT, AIR BAGS DID NOT DEPLOY. *AK
Showing the 15 most serious of 237 complaints filed with NHTSA.
