1997 Jeep Wrangler Service and Repair Manual

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Factory-Grade Data

1997 Jeep Wrangler service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Sahara Sport Utility 2-Door
  • Sport Sport Utility 2-Door
  • Base Sport Utility 2-Door
  • SE Sport Utility 2-Door

Engines covered

  • 4.0L 242Cu. In. l6 GAS OHV Naturally Aspirated
  • 2.5L 150Cu. In. l4 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1997 Jeep Wrangler Recalls & Complaints

NHTSA #06E02200013/03/2006Component: SERVICE BRAKES, HYDRAULIC

CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAN

Consequence

LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTAN

Remedy

AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE

NHTSA #04E04100007/06/2004Component: EQUIPMENT

BESTOP AFTERMARKET REAR SHELL ROOF RACKS,MANUFACTURED BETWEEN APRIL 27 AND MAY 20, 2004, DESIGNED FOR USE WITH THE BESTOP HARDTOP MADE FOR THE 1986-1995 AND 1997-2003 JEEP WRANGLER. THE COCKPIT COVE

Consequence

SHOULD THIS OCCUR, THE COCKPIT COULD CAUSE INJURY BY STRIKING PERSONS OUTSIDE THE VEHICLE OR COULD B

Remedy

BESTOP WILL NOTIFY ITS CUSTOMERS AND PROVIDE A REPAIR KIT AND INSTALLATION INSTRUCTIONS FREE OF CHAR

NHTSA #06E01100001/02/2006Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

CERTAIN AFTERMARKET AIRTEX ELECTRIC FUEL PUMPS INSTALLED FOR USE AS REPLACEMENT EQUIPMENT FOR CERTAIN 1997-2004 JEEP WRANGLER; 1997-2001 JEEP CHEROKEE; 1997-2004 JEEP GRAND CHEROKEE; AND 2000-2003 DOD

Consequence

IN THE PRESENCE OF AN IGNITION SOURCE, A FUEL LEAK COULD RESULT IN A FIRE.

Remedy

AIRTEX WILL NOTIFY ITS CUSTOMERS AND WILL REPLACE THE AFFECTED FUEL PUMPS FREE OF CHARGE. THE RECAL

TSB #10191460

Valve Body. These may cause over drive cycling.

TSB #10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces

TSB #10175510

DIPAP Requirements - Addition of Jeep Wrangler (JL/JK) and Jeep Gladiator (JT) Hard Top and Targa Top Panel Replacements - All Dealers (Rev. A)

TSB #10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

TSB #10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

TSB #10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

TSB #10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

TSB #10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

Showing the 8 most recent of 84 technical service bulletins on file with NHTSA.

19990322Component: ENGINE AND ENGINE COOLING:ENGINE:GASOLINECrash reportedFire reported

IN THE MORNING THE VEHICLE WOULD BACKFIRE ANDWHEN THE VEHICLE IS DRIVEN AFTER IT SITS FOR 20 MINUTES. NOW THE DEALER HAS REPLACED A EXHAUST MANIFOLD /CATALYTIC CONVERTER/TPS SENSOR/AIR INTAKE HOUSING

19990322Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL Crash reportedFire reported

IN THE MORNING THE VEHICLE WOULD BACKFIRE ANDWHEN THE VEHICLE IS DRIVEN AFTER IT SITS FOR 20 MINUTES. NOW THE DEALER HAS REPLACED A EXHAUST MANIFOLD /CATALYTIC CONVERTER/TPS SENSOR/AIR INTAKE HOUSING

19990322Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC COCrash reportedFire reported

IN THE MORNING THE VEHICLE WOULD BACKFIRE ANDWHEN THE VEHICLE IS DRIVEN AFTER IT SITS FOR 20 MINUTES. NOW THE DEALER HAS REPLACED A EXHAUST MANIFOLD /CATALYTIC CONVERTER/TPS SENSOR/AIR INTAKE HOUSING

19990322Component: VEHICLE SPEED CONTROLCrash reportedFire reported

IN THE MORNING THE VEHICLE WOULD BACKFIRE ANDWHEN THE VEHICLE IS DRIVEN AFTER IT SITS FOR 20 MINUTES. NOW THE DEALER HAS REPLACED A EXHAUST MANIFOLD /CATALYTIC CONVERTER/TPS SENSOR/AIR INTAKE HOUSING

19981015Component: AIR BAGS:FRONTALCrash reported2 injured1 fatalities

NO DEPLOYMENT OF AIR BAGS DURING VEHICLE COLLISION, VEHICLE WAS TRAVELING 35MPH ON IMPACT,MOTORCYCLE CROSSED THE CENTER LINE INTO ONCOMING TRAFFIC AND STRUCK THE JEEP HEAD-ON, THE FRONT END OF THE VEH

Showing the 5 most serious of 548 complaints filed with NHTSA.

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