1997 Jeep Wrangler Service and Repair Manual
The 1997 Jeep Wrangler factory service and repair manual is matched to this exact model year, with the OEM procedures, torque specifications, and wiring diagrams correct for your engine and trim.
Engines
- 2.5L I4 — 150 cu in, OHV
- 4.0L I6 — 242 cu in, OHV
Trims
- Base
- SE
- Sahara
- Sport
Known issues on the 1997 Wrangler. Three recalls are on federal record for this model year: a hydraulic service-brake fault where a loss of brake fluid can lower brake line pressure and increase stopping distance; an equipment defect where the cockpit could strike and injure people outside the vehicle; and a fuel-pump fuel leak that could cause a fire in the presence of an ignition source. Owners have filed 548 complaints and Jeep has issued 78 technical service bulletins for the year.
From a routine service interval to a stubborn brake or fuel-system repair to a hard-to-trace wiring fault, this manual keeps you on the OEM procedure and the correct specification for your specific 1997 Wrangler.
CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.
LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.
AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
CERTAIN AFTERMARKET AIRTEX ELECTRIC FUEL PUMPS INSTALLED FOR USE AS REPLACEMENT EQUIPMENT FOR CERTAIN 1997-2004 JEEP WRANGLER; 1997-2001 JEEP CHEROKEE; 1997-2004 JEEP GRAND CHEROKEE; AND 2000-2003 DODGE DAKOTA VEHICLES. THE PLASTIC ELECTRICAL GROMMET CONNECTORS AT THE TOP OF THE FUEL PUMP MODULE ARE NOT COMPATIBLE WITH AUTOMOTIVE FUELS AND MAY DEGRADE CAUSING A POTENTIAL LEAK PATH FOR FUEL.
IN THE PRESENCE OF AN IGNITION SOURCE, A FUEL LEAK COULD RESULT IN A FIRE.
AIRTEX WILL NOTIFY ITS CUSTOMERS AND WILL REPLACE THE AFFECTED FUEL PUMPS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 25, 2006. OWNERS MAY CONTACT AIRTEX CUSTOMER SERVICE DEPARTMENT AT 1-800-880-3056.
BESTOP AFTERMARKET REAR SHELL ROOF RACKS,MANUFACTURED BETWEEN APRIL 27 AND MAY 20, 2004, DESIGNED FOR USE WITH THE BESTOP HARDTOP MADE FOR THE 1986-1995 AND 1997-2003 JEEP WRANGLER. THE COCKPIT COVER MAY NOT STAY LATCHED TO THE ROOF RACK BECAUSE THE LATCH BRACKET MISPOSITIONS THE ROTARY LATCH TO THE COCKPIT COVER. AS A RESULT, THE COCKPIT COVER MAY NOT STAY LATCHED TO THE ROOF RACK AND COULD SEPARATE FROM THE ROOF RACK. THIS RECALL ONLY PERTAINS TO AFTERMARKET REAR SHELL ROOF RACKS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON JEEP WRANGLER VEHICLES BY DAIMLERCHRYSLER.
SHOULD THIS OCCUR, THE COCKPIT COULD CAUSE INJURY BY STRIKING PERSONS OUTSIDE THE VEHICLE OR COULD BECOME A DISTRACTION OR AN OBSTACLE TO OTHER DRIVERS, POSSIBLY RESULTING IN A VEHICLE CRASH.
BESTOP WILL NOTIFY ITS CUSTOMERS AND PROVIDE A REPAIR KIT AND INSTALLATION INSTRUCTIONS FREE OF CHARGE. OWNER NOTIFICATION BEGAN JUNE 16, 2004. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BESTOP CUSTOMER SERVICE DEPARTMENT AT (800) 845-3567.
THE AIR BAG ELECTRONIC CONTROL MODULE (AECM) SOFTWARE CONTAINS AN ERROR WHICH CAN DELAY THE AIR BAG DEPLOYMENT IN CERTAIN CRASH SITUATIONS.
DELAYED DEPLOYMENT CAN CAUSE INCREASED INJURY TO FRONT SEAT VEHICLE OCCUPANTS IN A COLLISION.
DEALERS WILL REPLACE THE AIR BAG ELECTRONIC CONTROL MODULE ON THESE VEHICLES.
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLE. THE DRIVER'S SIDE AIR BAG 'CLOCK SPRING' WIRING HARNESS CAN BREAK WHEN TURNED TO THE 'FULL LOCK' TURN POSITION.
IN THE EVENT OF A VEHICLE CRASH, THE AIR BAG MAY NOT DEPLOY INCREASING THE RISK OF SERIOUS INJURY TO THE OCCUPANT.
DEALERS WILL REPLACE THE CLOCK SPRING IN THESE AIR BAGS.
THE ELECTRICAL CIRCUIT DESIGN ALLOWS THE POTENTIAL FOR AN INADVERTENT AIR BAG DEPLOYMENT UPON VEHICLE IGNITION SHUT DOWN.
UNEXPECTED AIR BAG DEPLOYMENT CAN RESULT IN OCCUPANT INJURY.
DEALERS WILL REPLACE THE AIR BAG ELECTRONIC CONTROL MODULE WITH A NEWLY DESIGNED MODULE.
Valve Body. These may cause over drive cycling.
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces
DIPAP Requirements - Addition of Jeep Wrangler (JL/JK) and Jeep Gladiator (JT) Hard Top and Targa Top Panel Replacements - All Dealers (Rev. A)
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
Showing the 8 most recent of 84 technical service bulletins on file with NHTSA.
IN THE MORNING THE VEHICLE WOULD BACKFIRE ANDWHEN THE VEHICLE IS DRIVEN AFTER IT SITS FOR 20 MINUTES. NOW THE DEALER HAS REPLACED A EXHAUST MANIFOLD /CATALYTIC CONVERTER/TPS SENSOR/AIR INTAKE HOUSING,A BROKEN STUD IN THE EXHAUST MANIFOLD TO HEAD ASSEMBLY, THIS HAS BEEN GOING ON FOR THE PAST YEAR AND I GET THE SAME REPLY I CAN'T FIND THE PROBLEM OR IT'S IN THE COMPUTER. THIS WAS ALL TAKEN CARE OFF, BUT THE PROBLEM STILL EXSISTS. I'VE TALKED ATO A LAWYER AND HE COULDN'T HELP ME. MAYBE YOU CAN A
NO DEPLOYMENT OF AIR BAGS DURING VEHICLE COLLISION, VEHICLE WAS TRAVELING 35MPH ON IMPACT,MOTORCYCLE CROSSED THE CENTER LINE INTO ONCOMING TRAFFIC AND STRUCK THE JEEP HEAD-ON, THE FRONT END OF THE VEHICLE WAS DESTROYED, INJURY TO CONSUMERS. *ET
VEHICLE INVOLVED IN ROLLOVER ACCIDENT. REAR PASSENGER SEAT CAME LOOSE, STRUCK DRIVER IN HEAD, EJECTED FROM VEHICLE. SHOULD THIS HAVE HAPPENED? *AK
AIR BAG DID NOT INFLATE IN A CRASH.
VEHICLE SLAMMED INTO DITCH NOSE FIRST, ROLLED SEVERAL TIMES. AIR BAGS DID NOT DEPLOY. *AK
CAR WAS PARKED AND IT JUMPED OUT OF GEAR INTO REVERSE AND HIT AIR PUMP AT THE GAS STATION. *AK
UNSPECIFIED: DELAYED DEPLOYMENT OF AIRBAG IN ACCIDENT.
SEAT BELT FAILED TO RESTRAIN OCCUPANT DURING ACCIDENT AND INJURIES OCCURRED.
NO DEPLOYMENT OF AIR BAGS IN ACCIDENT.
CONSUMER WAS INVOLVED IN AN ACCIDENT IN WHICH THERE WAS NO DEPLOYMENT OF DRIVER'S OR PASSENGER'S SIDE AIRBAGS. VEHICLE HAD DIRECT FRONTAL DAMAGE. ALSO ON FRONT DRIVERS SIDE OF VEHICLE. DRIVERS SPEED AT TIME OF ACCIDENT WAS 45 MPH.
FELL A SLEEP AND RAN OFF THE ROAD, THE JEEP ROLLED OVER AND FLIPPED OVER ON FRONT AND BACK, DRIVER'S AND PASSENGER'S AIR BAGS DID NOT DEPLOY, DRIVER SUSTAINED INJURIES. *AK
WHILE DRIVING AT 35 MPH ON THE HIGHWAY THIS VEHICLE SWERVED AND LOST CONTROL, WENT INTO A DITCH FRONT FIRST AND FLIPPED OVER. UPON IMPACT, THE AIR BAGS DID NOT DEPLOY. THE VEHICLE HAS BEEN DECLARED TOTALED. DEALER HAS NOT BEEN CONTACTED. *AK
VEHICLE WAS DRIVEN DIRECTLY INTO A SMALL CONCRETE POST. BUMBER WAS FORCED BACK CAUSING ENGINE AND FRAME DAMAGE. DRIVER HEAD STRUCK WINDSHIELD OF VEHICLE. DRIVER (COMPLAINANT) WAS OPERATING VEHICLE IN A PARKING LOT AND HAD NOT PLACED SEAT BELT ON AT TIME OF CRASH. FACE WENT INTO WINDSHIELD BREAKING WINDSHIELD AND COMPL. NOSE. IT WAS OPINION OF POLICE, DEALERSHIP PERSONNEL, AND OTHERS THAT THE AIRBAG SHOULD HAVE DEPLOYED WITH SUCH A SEVERE FRONT END CRASH. DAIMLERCHRYSLER WAS WRITTEN TO AND
MY HUSBAND WAS REAR-ENDED WHILE DRIVING THE 1997 JEEP WRANGLER. HIS SEAT COLLAPSED BACKWARD DURING THE IMPACT RESULTING IN HITTING HIS HEAD ON THE ROLL BAR AND AN EXAGGERATED FLEXION-EXTENSION OF HIS NECK AND BACK AS HIS THE SUPPORT (THE SEAT) BASICALLY DISAPPEARED. *NM
WHTILE DRIVING OVER AN OVERPASS A VEHICLE MADE A LEFT HAND TURN IN FRONT OF CONSUMER CAUSING A COLLISION, AIR BAGS DID NOT DEPLOY AND THE SHOULDER STRAP DID NOT HOLD, VEHICLE WAS TOTALED AND TWO PEOPLE WERE INJURED. *SLC
Showing the 15 most serious of 455 complaints filed with NHTSA.
