2006 Jeep Wrangler Service and Repair Manual
The 2006 Jeep Wrangler factory service and repair manual is built for both engines — the 2.4L I4 and the 4.0L I6 — and all eight trims of this model year. It is matched to this exact year, so the specifications and procedures are correct for your engine and trim.
Engines
- 2.4L I4 — 148 cu in, DOHC
- 4.0L I6 — 242 cu in, OHV
Trims
- 65th Anniversary Edition
- Rubicon
- SE
- Sport
- Unlimited
- Unlimited Rubicon
- X
- X 65 Aniversario
Known issues on the 2006 Wrangler. Two recalls are on federal record for this model year: a clutch assembly fault that can let the vehicle move unexpectedly and raise the risk of a crash, and an automatic transmission condition that, with the parking brake not applied, can let the vehicle roll away and cause a crash. Owners have filed 852 complaints and Jeep has issued 20 technical service bulletins for the year.
From a routine service interval to a control-module reflash or a hard-to-trace wiring fault, it keeps you on the OEM procedure and the correct specification for your specific 2006 Wrangler.
Chrysler (FCA US LLC) is recalling certain model year 2006 Dodge Viper and Jeep Wrangler and Liberty vehicles manufactured July 1, 2005, to July 31, 2006. In the affected vehicles, the springs within the clutch pedal position switch that prevents the vehicle from starting unless the clutch pedal is pushed down may break. As a result, the vehicle may not be started when the clutch pedal is pushed down or the engine may crank and start without the clutch pedal being pushed down causing the vehicle to unexpectedly lurch.
If the vehicle unexpectedly moves there is an increased risk of a crash.
Chrysler will notify owners, and dealers will replace the clutch ignition interlock switch, free of charge. The recall began on August 31, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R13.
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 6 SPEED MANUAL TRANSMISSIONS, THE HYDRAULIC CLUTCH MASTER CYLINDER LINKAGE ROD MAY BREAK. THIS MAY NOT ALLOW DISENGAGEMENT OF THE CLUTCH WHEN THE PEDAL IS DEPRESSED.
UNINTENTIONAL VEHICLE MOVEMENT, INCREASED STOPPING DISTANCE, AND ENGINE STALLING COULD OCCUR WHICH COULD RESULT IN A CRASH.
DEALERS WILL REPLACE THE CLUTCH MASTER CYLINDER LINKAGE ROD FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.
IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.
DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Plate - Planetary
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl
Malfunction Indicator Lamp (MIL) Illumination. Diagnostic Trouble Codes P0407 ? EGR Sensor B Circuit Low, or P0408 ? EGR Sensor B Circuit High Set
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage
Valve Body. These may cause over drive cycling.
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces
Disinfectant Solution Recommended for COVID-19
Showing the 8 most recent of 31 technical service bulletins on file with NHTSA.
2006 JEEP WRANGLER TRAVELING APPROX. 45 MPH THE FRONT END STARTING SHAKING CAUSING THE LOSS OF CONTROL OF THE VEHICLE. THE VEHICLE WITH SEVERAL PASSENGERS CRASHED UPSIDE DOWN IN A TEN FOOT STORM WATER WATERWAY. *TR
TL* THE CONTACT OWNS A 2006 JEEP WRANGLER. THE CONTACT STATED THAT WHILE UNLOADING GOODS FROM THE PASSENGER'S SIDE OF THE PARKED VEHICLE, THE VEHICLE BEGAN TO ROLL AWAY IN REVERSE AND DOWNHILL UNTIL CRASHING INTO ANOTHER PARKED VEHICLE. THE CONTACT SUFFERED INJURIES TO THE HEAD. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THE VEHICLE ALLOWED HER TO ERRONEOUSLY REMOVE THE KEY FROM THE IGNITION WITHOUT THE VEHICLE BEING SHIFTED INTO PARK. THE VEHICLE WAS NOT R
VEHICLE WAS INVOLVED IN A VERY SERIOUS ACCIDENT THAT RESULTED IN THE VEHICLE ROLLING 4 TIMES. THE AIRBAGS DID NOT DEPLOY ON IMPACT WHICH RESULTED IN THE DRIVER SUSTAINING MULTIPLE BROKEN BONES IN THE FACE. THEN, DURING THE FIRST ROLL, THE DRIVER WAS EJECTED DUE TO A FAULTY SEAT BELT LATCH WHICH RESULTED IN VERY SERIOUS CRITICAL INJURIES INCLUDING A BROKEN BACK. IF THESE SAFETY FEATURES WOULD HAVE WORKED, THE DRIVER WOULD NOT BE IN THE SITUATION THAT SHE IS IN AND SUFFERING THROUGH LOTS OF PAIN A
I HAD A SET OF BF GOODRICH MUD TERRAIN TIRES 33" ON A 06 WRANGLER. THE TIRES WERE ABOUT 5 YEARS OLD BUT HAD BARELY BEEN USED, APPROXIMATELY 80% OF THE TREAD WAS LEFT. I SWAPPED THESE TIRES FROM A 73 CJ5 THAT I JUST WASN'T USING THAT MUCH ANYMORE. AFTER AROUND 4000-5000 MILES AFTER THE SWITCH THE TIRE POPPED ON ME GOING DOWN THE HIGHWAY DOING 75-80 MPH. THE VEHICLE SHOOK FOR 2-3 SECONDS THEN I HEARD A "POP", INSTANTLY THIS THREW MY VEHICLE WHERE IT FLIPPED AND ROLLED AND TOTALED THE VEHICLE.
FOR AT LEAST THE THIRD TIME, WHILE OFF ROAD JEEPING IN 4 WHEEL LOW, OUR JEEP 2006 LJ RUBICON SELF ACCELERATED ON ITS OWN. ONCE AGAIN, WE ROARED INTO A TREE BEFORE WE COULD PUT THE CAR IN NEUTRAL OR REMOVE THE KEY. (LINK TO VIDEO:) HTTPS://WWW.FACEBOOK.COM/VIDEO.PHP?V=10204011339395600&SET=O.261401957266994&TYPE=2&THEATER AFTER WE BOUGHT THE JEEP IN 2009, THE PREVIOUS OWNER TOLD US THAT HE HAD EXPERIENCED SOME SELF ACCELERATION. HE HAD IT INVESTIGATED BY THE ORIGINAL DEALERSHIP, THEN
TL*THE CONTACT OWNS A 2006 JEEP WRANGLER. ON JUNE 8, 2010 WHILE DRIVING 50 MPH, THE VEHICLE STARTED SHAKING VIOLENTLY AND THE BRAKES BEGAN TO MALFUNCTION CAUSING THE CONTACT TO CRASH INTO A DITCH. HE MANAGED TO DRIVE THE VEHICLE OUT OF THE DITCH SINCE THE VEHICLE WAS EQUIPPED WITH FOUR WHEEL DRIVE. THE CONTACT STATED THAT HE WAS FAMILIAR WITH THE 2006 CHRYSLER BRAKE RECALL. THE VEHICLE WAS DRIVEN TO THE DEALER AND AN APPOINTMENT WAS SCHEDULED ON THE DAY THAT THE COMPLAINT WAS FILED. THE DEALER
TL*THE CONTACT OWNS A 2006 JEEP WRANGLER. WHILE DRIVING APPROXIMATELY 30 MPH ON NORMAL CONDITIONS, THE VEHICLE STALLED AS IT APPROACHED A CURVE. A WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL AND REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING AND THE BRAKES WERE REPLACED. THE FAILURE RECURRED, WHICH RESULTED IN A CRASH. THERE WERE NO INJURIES; HOWEVER, THREE VEHICLES WERE DAMAGED. THE POLICE WAS CALLED TO THE SCEN
WAS DELIVERING MAIL STARTED TO SMELL SOMETHING GOT OUT TO CHECK PACKAGE GOT BACK IN SMOKE WAS COMING FROM VENTS AROUND DASH AREA WENT FOR HELP WHEN RETURNING TO VEHICLE IT WAS IN FLAME TRIED TO SALVAGE AS MUCH MAIL AS POSSIBLE AND IT BURNED COMPLETELY
TL* THE CONTACT OWNS A 2006 JEEP WRANGLER. THE CONTACT STATED THAT THERE WAS AN ELECTRICAL SHORT THAT BURNED THROUGH THE ELECTRICAL WIRES, THE HEATING CONTROLS, AND OTHER COMPONENTS. THE CONTACT OPENED THE PANELING AND NOTICED THAT THE WIRES AND VARIOUS COMPONENTS WERE MELTED. THE DEALER STATED THAT THE GROUND WIRING NEEDED TO BE REPLACED AND FURTHER INSPECTION WAS REQUIRED TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 145,000.
DT: THE CONTACT STATED WHILE DRIVING IN TALL GRASS THE VEHICLE CAUGHT ON FIRE. UPON INSPECTION THE EXHAUST HEADERS WERE OBSERVED HANGING DOWN TOO LOW. AS A MECHANIC, THE CONTACT RECOMMENDED THAT A PROTECTIVE PLATE BE INSTALL TO COVER THE EXHAUST. THIS VEHICLE IS AN OFF THE ROAD VEHICLE. THE MODEL NAME IS RUBICON. *NM
WHILE TRAVELING ON A SLIGHT GRADE AT APPROX 60 MPH VEHICLE DOWNSHIFTED THEN NOTED PLUME OF WHITE SMOKE EXITING FROM REAR I VEHICLE. UPON PULLING OVER A SMALL ENGINE COMPARTMENT FIRE WAS NOTED AN EASILY EXTINGUISHED. UPON FURTHER INSPECTION RIDE SIDE OF ENGINE COMPARTMENT WAS NOTES TO BE COVERED IN TRANSMISSION FLUID. THIS WAS RIGHT SIDE ONLY FURTHER INSPECTION REVEALED TRANSMISSION FLUID COMING FROM RIGHT SIDED TRANSMISSION BREATHER TUBE JUST BEHIND DIPSTICK ON RIGHT SIDE. CAUSE ON FLUID DISCHAR
WHILE DRIVING ON THE ROUTE SMOKE START COMING OUT FROM AIR / HEAT VENTS. I STOPPED THE CAR, GOT OUT OF OPENED FROND HOOD, BUT WAS NOTHING THERE. WALKED TO PASSENGER DOOR AND SAW FIRE WHERE PASSENGER KEEPS LEGS. GOT MY PAPERWORK FROM THE CAR AND BY THE TIME I RUN AWAY FROM THE CAR THE WHOLE THING WAS BALL OF FIRE. *JS
I WAS TRAVELING DOWN IH37 AT 65 MPH, MILE MARKER 88, WHEN THE TRANSMISSION OIL OVERHEATED CAUSING TRANSMISSION OIL TO LEAK ONTO THE EXHAUST MANIFOLD RESULTING IN A FIRE, CAUSING A TOTAL LOSS OF THE TRANSMISSION. CONDITIONS AT THE TIME OF LOSS WHERE: VEHICLE WAS IN CRUISE CONTROL MODE, TEMPERATURE 90 F, LEVEL TERRAIN, SPEED 65 MPH. THERE WAS NO INDICATION OR WARNING PRIOR TO THE FAILURE. ENGINE WAS OPERATING AT NORMAL 2500 RPM. *TR
EVERY TIME I FILL UP MY FUEL TANK, 1/2 A SECOND AFTER THE PUMP SHUTS OFF, A SIGNIFICANT OF FUEL COMES RUSHING OUT ON TO THE GROUND.
WHEN REFUELING THE VEHICLE, THE FUEL DOES NOT AUTOMATICALLY SHUT OFF AND SPLASHES OUT DOWN THE SIDE THE VEHICLE, ONTO THE GROUND AND ALL OVER THE PERSON FUELING THE VEHICLE. THIS HAPPENS EVERY TIME THE VEHICLE NEEDS TO BE REFUELED. NOTHING HAS BEEN FOUND TO STOP THIS FROM HAPPENING. THE DEALER IS UNWILLING TO ASSIST IN SOLVING THE PROBLEM. *TR
Showing the 15 most serious of 730 complaints filed with NHTSA.
