2005 Jeep Wrangler Service and Repair Manual
The 2005 Jeep Wrangler was offered with two engines — the 2.4L I4 and the 4.0L I6 — across six trims. This manual is matched to that exact year, so it lines up with your engine and trim.
Engines
- 2.4L I4 — 148 cu in, DOHC
- 4.0L I6 — 242 cu in, OHV
Trims
- Rubicon
- SE
- Sport
- Unlimited
- Unlimited Rubicon
- X
Known issues on the 2005 Wrangler. Two recalls are on federal record for this model year: a hydraulic service-brake fault in which a loss of brake fluid can reduce brake line pressure and increase stopping distance, and an automatic transmission condition that can let the vehicle roll away and cause a crash if the parking brake is not applied. Owners have filed 756 complaints and Jeep has issued 35 technical service bulletins for the year.
From a routine service interval to a hard-to-trace electrical fault, it keeps you on the correct procedure for your specific 2005 Wrangler.
CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.
LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.
AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.
ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.
IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.
DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Plate - Planetary
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl
Malfunction Indicator Lamp (MIL) Illumination. Diagnostic Trouble Codes P0407 ? EGR Sensor B Circuit Low, or P0408 ? EGR Sensor B Circuit High Set
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage
Valve Body. These may cause over drive cycling.
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces
Showing the 8 most recent of 51 technical service bulletins on file with NHTSA.
TL* THE CONTACT OWNED A 2005 JEEP WRANGLER. WHILE DRIVING VARIOUS SPEEDS, THE FRONT DRIVER SIDE WHEEL FRACTURED AND THE DRIVER LOST CONTROL OF THE VEHICLE. THE DRIVER CRASHED INTO A CULVERT. THE VEHICLE ROLLED OVER AND LANDED ON ITS ROOF IN A DITCH. THE DRIVER SIDE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS FILED. THE DRIVER SUSTAINED FATAL INJURIES TO THE HEAD. THE PASSENGER WAS ALSO FATALLY INJURED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS DESTROYED AND TOWED. THE VI
TL* THE CONTACT OWNS A 2005 JEEP WRANGLER EQUIPPED WITH GOODYEAR WRANGLER GS-A TIRES, SIZE 30X9.50 R 15. THE CONTACT STATED THAT WHILE TRAVELING 75 MPH, THE REAR DRIVER'S SIDE TIRE BLEW AND CAUSED THE VEHICLE TO ROLL OVER. THE CONTACT SUSTAINED A CRUSHED HAND AND BACK INJURIES. THE DRIVER SUSTAINED A HAND INJURY. THE FRONT PASSENGER SUSTAINED CHEST INJURIES. A POLICE REPORT WAS FILED. THE MANUFACTURER WAS NOT CONTACTED. THE TIRE WAS NOT REPLACED. THE FAILURE MILEAGES WERE 41,000. THE DOT NUMBER
DT*: THE CONTACT STATED THAT WHILE TRAVELING 67 MPH ON THE HIGHWAY A BUMPY VIBRATION WAS OBSERVED COMING FROM THE DRIVER SIDE TIRES. WHILE ATTEMPTING TO APPLY THE BRAKES, THE TIRE MALFUNCTIONED CAUSING THE VEHICLE TO SPIN OUT OF CONTROL AND CRASHING INTO A GUARD RAIL IN THE EMERGENCY LANE. SEVERE INJURIES WERE INCURRED TO THE DRIVER AND MINOR INJURIES TO THE PASSENGER. THERE WAS DAMAGE TO THE BODY OF THE VEHICLE. THE SIDEWALL OF DRIVER'S REAR TIRES WERE COMPLETELY DAMAGED. THE DAMAGED TIRE W
I HIT A TREE HEAD ON AND THE AIR BAG DID NOT DEPLOY. THIS RESULTED IN INJURIES TO MY FACE AND CHEST. THE FORCE WAS SUFFICIENT ENOUGH THAT THE STEERING WHEEL WAS BENT AND THE STEERING COLUMN IS BEING REPLACED. THE VEHICLE IS CURRENTLY UNDER REPAIR AT JAKE TOMLINSON & CO, 13810 LINCOLN WAY, AUBURN, CA 530-885-0183. *JB
WHILE IN MOTION ON A COUNTRY ROAD, COMMING OUT OF SOME TURNS THE FRONT END/STEARING SUDDENLY BEGAN SHAKING HARD RENDERING THE VEHICLE UNABLE TO CONTROL. THE VEHICLE THEN BEGAN TO SWERVE UNTIL HITTING AN ENBANKMENT AND ROLLING MULTIPLE TIMES.
THE ACCELERATOR (GAS PEDAL) INITIALLY FELT AS THOUGH IT WERE STUCK, AS IF THERE WAS A BLOCK UNDER IT, WHEN DRIVING AT APPROXIMATELY 20 MPH. THEN SUDDENLY THERE WAS UNINTENDED ACCELERATION WITH THE ACCELERATOR STUCK AT FULL THROTTLE. ONLY AFTER THE VEHICLE HIT 2 PARKED CARS DID THE VEHICLE COME TO A STOP.
GAS PEDAL AND BRAKE PEDAL TO CLOSE TO ONE ANOTHER. WHILE DRIVING MY VEHICLE THIS WEEKEND. MY SHOE GOT STUCK BETWEEN THE GAS AND BRAKE PEDAL, CAUSING THE VEHICLE TO ACCELERATE. I LOST CONTROL OF THE VEHICLE, WAS UNABLE TO STOP AND HIT ANOTHER PARKED VEHICLE CAUSING OVER $3600 IN REPAIRS TO THE PARKED CAR, THE ESTIMATED DAMAGE TO MY CAR IS THE SAME. HAVE THERE BEEN PREVIOUS SAFETY ISSUES?*JB
I WAS INVOLVED IN AN ACCIDENT ON 9/11/05. I STEPPED ON THE BRAKE IN A HARD MANOR, BUT SINCE THE BRAKE IS VERY CLOSE TO THE GAS PEDAL, MY FOOT WAS HALF ON THE GAS AND HALF ON THE BRAKE. THE JEEP TOOK OFF AS I APPLIED MORE PRESSURE. I COULD NOT CONTROL THE JEEP, I SLAMMED INTO A WOOD FENCE, THEN INTO A PARKED CAR. CAUSING MAJOR DAMAGE. THIS IS VERY POOR DESIGN BY CHRYSLER AND DANGEROUS, LUCKILY NO ONE WAS HURT. CHECK THE DISTANCE BETWEEN THE GAS AND BRAKE PEDAL. *JB
2006 GMC SIERRA, WAS TOWING A 2005 JEEP WRANGLER USING A TOW BAR. THE TRANSFER CASE OF THE JEEP ENGAGED CAUSING THE WHEELS OF THE JEEP TO LOCK UP. THE VEHICLE IN TOW SPUN AROUND, TRAVELED OFF THE LEFT SIDE OF THE ROADWAY. THE JEEP STRUCK THE CONCRETE WALL AND ROLLED OVER AND BROKE FREE OF UNIT 1.*BF (OHIO TRAFFIC CRASH REPORT # 10-0435-90)*JB UPDATED 08/06/10 *BF
: I AM THE OWNER OF A 2005 JEEP WRANGLER. FOR THE LAST 10+ YEARS MY ACCELERATOR HAS STUCK AT FULL THROTTLE 5-7 TIMES. EVERY TIME I HAVE TAKEN IT TO A SHOP - THEY HAVE TEST DRIVEN IT BUT NO STICKING. LAST WEDNESDAY (5/22) AT A 4 WAY STOP SIGN MY ACCELERATOR STUCK AGAIN AT FULL THROTTLE & I HIT A CAR. NO ONE WAS HURT, BUT I WAS GIVEN A CITATION WITH WITNESSES TO THE ACCELERATOR BEING STUCK. THE MAN AT THE SHOP TOLD ME HIS JEEP WRANGLER HAD A RECALL FOR THE SAME ISSUE. I CONTACTED JEEP CORPO
HAD BEEN NOTICING A PLASTIC BURNING SMELL FOR A COUPLE MONTHS, NEVER FOUND A CAUSE OR ANYTHING NOT WORKING PROPERLY. DRIVING HOME EARLY ONE MORNING I NOTICED MY HEADLIGHTS WERE NOT WORKING, THE BRIGHTS WORKED AND SO DID THE FOG LIGHTS, BUT NO LOW BEAMS. AFTER LOOKING ON JEEP FORUMS AND NOTICING A LOT OF PEOPLE WERE HAVING THE SAME PROBLEM I DECIDED TO TAKE THE COVER OFF MY COLUMN AND TAKE A LOOK. THE WIRING HARNESS CONNECTED TO MY MULTIFUNCTION SWITCH WAS BURNT, PROOF OF AT LEAST ONE SMALL ELECT
NOTICED A BURNING SMELL AND THOUGHT IT WAS ONE OF FOUR TRUCKS AHEAD OF ME. PULLED OFF ONTO MY EXIT AND CONTINUED TO NOTICE THE SMELL. SMOKE BEGAN POURING FROM THE DASH. I HAD SEEN THE SERVICE DEPARTMENT THE SAME MORNING AND INFORMED THEM MY BLOWER MOTOR HAD BEEN WORKING INTERMITTENTLY. THEY VERIFIED THE PROBLEM AND ORDERED A NEW MOTOR. UPON INSPECTION OF MY VEHICLE I NOTICE THAT THE AREA AROUND THE BLOWER MOTOR IS EXTREMELY HOT. BLOWER MOTOR HAS THE FOLLOWING: LABEL 1 VALEO:KJLHD 92
TURNED MY JEEP ON AND THE CHECK ENGINE LIGHT, SENTRY KEY LIGHT, FUEL LIGHT CAME ON AND FUEL GAUGE WENT TO 0, JEEP RAN FOR APPROX 30SEC AND SHUT OFF. FUSES WERE CHECKED, NOTHING FOUND OUT OF PLACE. TRIED IT AGAIN, SAME THING HAPPENED. WAS TOWED TO DEALERSHIP TO CHECK AND FIX. WAS INFORMED THAT THE MAIN WIRING HARNESS NEAR AN O2 SENSOR WAS "FRIED" AND THAT WIRES WERE FUSED AND MELTED TOGETHER. GRANTED, MY JEEP IS 9 YEARS OLD, BUT THIS IS A DESIGN ISSUE, NOT A WEAR AND TEAR ISSUE. WHY WOULD W
THE 2005 JEEP WRANGLER SPORT WAS A TOTAL LOSS AFTER IT CAUGHT ON FIRE AND SEVERELY DAMAGED THE ENGINE AND THE INSIDE OF THE VEHICLE. IT JUST HAD THE TRANSMISSION REPLACED THE DAY BEFORE THE INCIDENT. THE VEHICLE CONTINUED TO DEMONSTRATE TRANSMISSION ISSUES DESPITE THE NEW TRANSMISSION (INCLUDING DIFFICULTY SHIFTING AND A LOSS OF POWER WHILE GOING UPHILL). WHILE DRIVING UPHILL, THE VEHICLE'S TRANSMISSION SLIPPED AND SMOKE STARTED POURING OUT OF THE ENGINE. THE DRIVER IMMEDIATELY PUT IT IN PARK AN
I PURCHASED MY JEEP WRANGLER RUBICON SAHARA IN JULY 2005. OVER THE YEARS, THE BIGGEST PROBLEMS I HAD WERE THE INFAMOUS SHAKING OF THE CAR AT SPEEDS OVER ABOUT 55MPH AND THE CONSTANT NEED TO JUMP THE CAR AND BUY NEW BATTERIES. THE LATTER PROBLEM SEEMED LIKE SOMETHING I COULD LIVE WITH BUT OVER TIME IT BECAME WORSE AND YOU COULD NO LONGER RELY ON THE CAR TO START. JEEP HAS ALWAYS BEEN VERY CAVALIER ABOUT THESE PROBLEMS, BUT THEY ARE REAL. MY CAR NOW HAS ONLY ABOUT 17,000 MILES ON IT BECAUSE OF T
Showing the 15 most serious of 650 complaints filed with NHTSA.
