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2005 Jeep Wrangler Service and Repair Manual

Regular price $29.99 USD
Covers all 2005 Wrangler trims — Rubicon Sport Utility 2-Door, Unlimited Rubicon Sport Utility 2-Door, X Sport Utility 2-Door +3 more ·
Digital manual — nothing ships
Matched to your exact vehicle
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FactoryManual
Anonymous

Where were wiring diagrams?

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FactoryManual
Anonymous

Very difficult to navigate seems like similar information is in several random locations

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FactoryManual
Anonymous

All other content is as promised

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FactoryManual
Anonymous

Very hard to navigate. Could not even find a index

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FactoryManual
TERRY MUICH

The download I received was a complete waste of my money. Was not even close to what it was represented as. I thought I was getting a proper service repair manual. What I got was a collection of service bulletins. I sent an email to your company right after I looked through it requesting my money back. Have yet to hear a response. Terry Muich

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FactoryManual
Ricky Coley

Not a hard copy manual and the file is to big too load on my computer.

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FactoryManual
John Puzak

I'm trying to download the manual to my laptop. Can't get a table of contents on my phone. Might have a better review the

After directions from from factory manuals,
I downloaded Adobe Acrobat-working great. Great customer service!!!

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FactoryManual
Richard Musser

easy

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FactoryManual
Donald Folmar

More detailed than I thought, still trying to navigate through it, not what I thought it would be, thought it would be more like the Haynes manual.

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FactoryManual
Nathaniel Footman Jr

Delivery via wifi great.

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FactoryManual
Anonymous

Great

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FactoryManual
David Bacon

It was much larger than i expected. 5 documents at 12k pages each. Its not something ill actually be able read but its easy enough to find what you need..
The Ford F250 manual is much easier to navigate at just over 8000 pages.
If i spend the money for Adobe Acrobat Professional ill be able to break it down into manageable bits.
Both manuals area great value for the money.

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FactoryManual
Susanne Dubois

Manual ok. Very hard to find info pertaining to my vehicle

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FactoryManual
Mark Stypinski

Easy to use and great to look up tech specs.

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FactoryManual
Stuart Clancy

Easy to find the exact manual for your vehicle, great directions for the download process for the less than savvy internet users.

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FactoryManual
Daniel Arvola

The manual is awesome!

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FactoryManual
Anonymous

Pretty good manual, bookmarking could be a little better

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FactoryManual
Thomas Downs

I am unable to open the manual. I guess I didn't process something right.

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FactoryManual
Stanislav Bilev

Got the manual almost immediately.

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FactoryManual
Anonymous

I need a printed 2015 Ford Taurus 3.5 engine repair manual either Chilton or Haynes

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FactoryManual
James Foley

Excellent. Now I can actually start working on my cars again with confidence. YouTube videos really are inadequate.

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FactoryManual
Mark Schultz

Schematics were not high resolution making the markings and names difficult to read when zoomed in. Improvement is needed. Otherwise it is a good document.

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FactoryManual
Scott Martin

Vary easy

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FactoryManual
Werner A Wozniak

Very satisfied with my purchase. Has all clear details and fixes like the oem factory manual have. Thanks and God bless you.

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FactoryManual
Anonymous

.

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FactoryManual
Anonymous

Finding and ordering the manual for my vehicle was very easy

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FactoryManual
Michael Willis

I wasn’t sure why I needed this to be a PDF, but it was apparent once I got it. It includes what would be thousands of pages if it were in print. The links take you to wherever you need to go in the text.

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FactoryManual
Anonymous

I didn’t realize I would have a link in an email to click to get another email with another link to download.

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FactoryManual
David Sims

would rather have a maintenance manual. have a parts manual from parts vu company. only difference is that your parts manual has all together whereas the parts vu had to download the differsections individually.

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FactoryManual
Jack Larkin

Our original order was supposed to be for our 2014 Subaru Outback, yet the manual came up as Forester. We did have to purchase a new manual in order for them to send us the correct manual. We hope it will help us repair our Subaru.

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FactoryManual
Tim Vaclav

Quick and easy

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FactoryManual
Anonymous

Item as described quick delivery

The 2005 Jeep Wrangler was offered with two engines — the 2.4L I4 and the 4.0L I6 — across six trims. This manual is matched to that exact year, so it lines up with your engine and trim.

Engines

  • 2.4L I4 — 148 cu in, DOHC
  • 4.0L I6 — 242 cu in, OHV

Trims

  • Rubicon
  • SE
  • Sport
  • Unlimited
  • Unlimited Rubicon
  • X

Known issues on the 2005 Wrangler. Two recalls are on federal record for this model year: a hydraulic service-brake fault in which a loss of brake fluid can reduce brake line pressure and increase stopping distance, and an automatic transmission condition that can let the vehicle roll away and cause a crash if the parking brake is not applied. Owners have filed 756 complaints and Jeep has issued 35 technical service bulletins for the year.

From a routine service interval to a hard-to-trace electrical fault, it keeps you on the correct procedure for your specific 2005 Wrangler.

NHTSA #06E02200013/03/2006Component: SERVICE BRAKES, HYDRAULIC

CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.

Consequence

LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.

Remedy

AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.

NHTSA #05V46000006/10/2005Component: POWER TRAIN:AUTOMATIC TRANSMISSION

ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.

Consequence

IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.

Remedy

DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

TSB #11010205

Plate - Planetary

TSB #10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10223525

Malfunction Indicator Lamp (MIL) Illumination. Diagnostic Trouble Codes P0407 ? EGR Sensor B Circuit Low, or P0408 ? EGR Sensor B Circuit High Set

TSB #10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221097

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10220840

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10191460

Valve Body. These may cause over drive cycling.

TSB #10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces

Showing the 8 most recent of 51 technical service bulletins on file with NHTSA.

09/07/2016Component: AIR BAGS,WHEELSCrash reported2 injured2 fatalities

TL* THE CONTACT OWNED A 2005 JEEP WRANGLER. WHILE DRIVING VARIOUS SPEEDS, THE FRONT DRIVER SIDE WHEEL FRACTURED AND THE DRIVER LOST CONTROL OF THE VEHICLE. THE DRIVER CRASHED INTO A CULVERT. THE VEHICLE ROLLED OVER AND LANDED ON ITS ROOF IN A DITCH. THE DRIVER SIDE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS FILED. THE DRIVER SUSTAINED FATAL INJURIES TO THE HEAD. THE PASSENGER WAS ALSO FATALLY INJURED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS DESTROYED AND TOWED. THE VI

07/29/2013Component: TIRESCrash reported2 injured

TL* THE CONTACT OWNS A 2005 JEEP WRANGLER EQUIPPED WITH GOODYEAR WRANGLER GS-A TIRES, SIZE 30X9.50 R 15. THE CONTACT STATED THAT WHILE TRAVELING 75 MPH, THE REAR DRIVER'S SIDE TIRE BLEW AND CAUSED THE VEHICLE TO ROLL OVER. THE CONTACT SUSTAINED A CRUSHED HAND AND BACK INJURIES. THE DRIVER SUSTAINED A HAND INJURY. THE FRONT PASSENGER SUSTAINED CHEST INJURIES. A POLICE REPORT WAS FILED. THE MANUFACTURER WAS NOT CONTACTED. THE TIRE WAS NOT REPLACED. THE FAILURE MILEAGES WERE 41,000. THE DOT NUMBER

07/24/2006Component: TIRESCrash reported2 injured

DT*: THE CONTACT STATED THAT WHILE TRAVELING 67 MPH ON THE HIGHWAY A BUMPY VIBRATION WAS OBSERVED COMING FROM THE DRIVER SIDE TIRES. WHILE ATTEMPTING TO APPLY THE BRAKES, THE TIRE MALFUNCTIONED CAUSING THE VEHICLE TO SPIN OUT OF CONTROL AND CRASHING INTO A GUARD RAIL IN THE EMERGENCY LANE. SEVERE INJURIES WERE INCURRED TO THE DRIVER AND MINOR INJURIES TO THE PASSENGER. THERE WAS DAMAGE TO THE BODY OF THE VEHICLE. THE SIDEWALL OF DRIVER'S REAR TIRES WERE COMPLETELY DAMAGED. THE DAMAGED TIRE W

05/03/2007Component: AIR BAGSCrash reported1 injured

I HIT A TREE HEAD ON AND THE AIR BAG DID NOT DEPLOY. THIS RESULTED IN INJURIES TO MY FACE AND CHEST. THE FORCE WAS SUFFICIENT ENOUGH THAT THE STEERING WHEEL WAS BENT AND THE STEERING COLUMN IS BEING REPLACED. THE VEHICLE IS CURRENTLY UNDER REPAIR AT JAKE TOMLINSON & CO, 13810 LINCOLN WAY, AUBURN, CA 530-885-0183. *JB

03/03/2016Component: STEERING,SUSPENSIONCrash reported1 injured

WHILE IN MOTION ON A COUNTRY ROAD, COMMING OUT OF SOME TURNS THE FRONT END/STEARING SUDDENLY BEGAN SHAKING HARD RENDERING THE VEHICLE UNABLE TO CONTROL. THE VEHICLE THEN BEGAN TO SWERVE UNTIL HITTING AN ENBANKMENT AND ROLLING MULTIPLE TIMES.

11/14/2011Component: VEHICLE SPEED CONTROLCrash reported

THE ACCELERATOR (GAS PEDAL) INITIALLY FELT AS THOUGH IT WERE STUCK, AS IF THERE WAS A BLOCK UNDER IT, WHEN DRIVING AT APPROXIMATELY 20 MPH. THEN SUDDENLY THERE WAS UNINTENDED ACCELERATION WITH THE ACCELERATOR STUCK AT FULL THROTTLE. ONLY AFTER THE VEHICLE HIT 2 PARKED CARS DID THE VEHICLE COME TO A STOP.

09/12/2005Component: SERVICE BRAKES, HYDRAULICCrash reported

GAS PEDAL AND BRAKE PEDAL TO CLOSE TO ONE ANOTHER. WHILE DRIVING MY VEHICLE THIS WEEKEND. MY SHOE GOT STUCK BETWEEN THE GAS AND BRAKE PEDAL, CAUSING THE VEHICLE TO ACCELERATE. I LOST CONTROL OF THE VEHICLE, WAS UNABLE TO STOP AND HIT ANOTHER PARKED VEHICLE CAUSING OVER $3600 IN REPAIRS TO THE PARKED CAR, THE ESTIMATED DAMAGE TO MY CAR IS THE SAME. HAVE THERE BEEN PREVIOUS SAFETY ISSUES?*JB

09/12/2005Component: SERVICE BRAKES, HYDRAULICCrash reported

I WAS INVOLVED IN AN ACCIDENT ON 9/11/05. I STEPPED ON THE BRAKE IN A HARD MANOR, BUT SINCE THE BRAKE IS VERY CLOSE TO THE GAS PEDAL, MY FOOT WAS HALF ON THE GAS AND HALF ON THE BRAKE. THE JEEP TOOK OFF AS I APPLIED MORE PRESSURE. I COULD NOT CONTROL THE JEEP, I SLAMMED INTO A WOOD FENCE, THEN INTO A PARKED CAR. CAUSING MAJOR DAMAGE. THIS IS VERY POOR DESIGN BY CHRYSLER AND DANGEROUS, LUCKILY NO ONE WAS HURT. CHECK THE DISTANCE BETWEEN THE GAS AND BRAKE PEDAL. *JB

07/26/2010Component: POWER TRAINCrash reported

2006 GMC SIERRA, WAS TOWING A 2005 JEEP WRANGLER USING A TOW BAR. THE TRANSFER CASE OF THE JEEP ENGAGED CAUSING THE WHEELS OF THE JEEP TO LOCK UP. THE VEHICLE IN TOW SPUN AROUND, TRAVELED OFF THE LEFT SIDE OF THE ROADWAY. THE JEEP STRUCK THE CONCRETE WALL AND ROLLED OVER AND BROKE FREE OF UNIT 1.*BF (OHIO TRAFFIC CRASH REPORT # 10-0435-90)*JB UPDATED 08/06/10 *BF

06/09/2019Component: VEHICLE SPEED CONTROLCrash reported

: I AM THE OWNER OF A 2005 JEEP WRANGLER. FOR THE LAST 10+ YEARS MY ACCELERATOR HAS STUCK AT FULL THROTTLE 5-7 TIMES. EVERY TIME I HAVE TAKEN IT TO A SHOP - THEY HAVE TEST DRIVEN IT BUT NO STICKING. LAST WEDNESDAY (5/22) AT A 4 WAY STOP SIGN MY ACCELERATOR STUCK AGAIN AT FULL THROTTLE & I HIT A CAR. NO ONE WAS HURT, BUT I WAS GIVEN A CITATION WITH WITNESSES TO THE ACCELERATOR BEING STUCK. THE MAN AT THE SHOP TOLD ME HIS JEEP WRANGLER HAD A RECALL FOR THE SAME ISSUE. I CONTACTED JEEP CORPO

11/03/2013Component: ELECTRICAL SYSTEM,EXTERIOR LIGHTINGFire reported

HAD BEEN NOTICING A PLASTIC BURNING SMELL FOR A COUPLE MONTHS, NEVER FOUND A CAUSE OR ANYTHING NOT WORKING PROPERLY. DRIVING HOME EARLY ONE MORNING I NOTICED MY HEADLIGHTS WERE NOT WORKING, THE BRIGHTS WORKED AND SO DID THE FOG LIGHTS, BUT NO LOW BEAMS. AFTER LOOKING ON JEEP FORUMS AND NOTICING A LOT OF PEOPLE WERE HAVING THE SAME PROBLEM I DECIDED TO TAKE THE COVER OFF MY COLUMN AND TAKE A LOOK. THE WIRING HARNESS CONNECTED TO MY MULTIFUNCTION SWITCH WAS BURNT, PROOF OF AT LEAST ONE SMALL ELECT

09/20/2006Component: ELECTRICAL SYSTEMFire reported

NOTICED A BURNING SMELL AND THOUGHT IT WAS ONE OF FOUR TRUCKS AHEAD OF ME. PULLED OFF ONTO MY EXIT AND CONTINUED TO NOTICE THE SMELL. SMOKE BEGAN POURING FROM THE DASH. I HAD SEEN THE SERVICE DEPARTMENT THE SAME MORNING AND INFORMED THEM MY BLOWER MOTOR HAD BEEN WORKING INTERMITTENTLY. THEY VERIFIED THE PROBLEM AND ORDERED A NEW MOTOR. UPON INSPECTION OF MY VEHICLE I NOTICE THAT THE AREA AROUND THE BLOWER MOTOR IS EXTREMELY HOT. BLOWER MOTOR HAS THE FOLLOWING: LABEL 1 VALEO:KJLHD 92

08/22/2014Component: ELECTRICAL SYSTEMFire reported

TURNED MY JEEP ON AND THE CHECK ENGINE LIGHT, SENTRY KEY LIGHT, FUEL LIGHT CAME ON AND FUEL GAUGE WENT TO 0, JEEP RAN FOR APPROX 30SEC AND SHUT OFF. FUSES WERE CHECKED, NOTHING FOUND OUT OF PLACE. TRIED IT AGAIN, SAME THING HAPPENED. WAS TOWED TO DEALERSHIP TO CHECK AND FIX. WAS INFORMED THAT THE MAIN WIRING HARNESS NEAR AN O2 SENSOR WAS "FRIED" AND THAT WIRES WERE FUSED AND MELTED TOGETHER. GRANTED, MY JEEP IS 9 YEARS OLD, BUT THIS IS A DESIGN ISSUE, NOT A WEAR AND TEAR ISSUE. WHY WOULD W

08/09/2017Component: POWER TRAINFire reported

THE 2005 JEEP WRANGLER SPORT WAS A TOTAL LOSS AFTER IT CAUGHT ON FIRE AND SEVERELY DAMAGED THE ENGINE AND THE INSIDE OF THE VEHICLE. IT JUST HAD THE TRANSMISSION REPLACED THE DAY BEFORE THE INCIDENT. THE VEHICLE CONTINUED TO DEMONSTRATE TRANSMISSION ISSUES DESPITE THE NEW TRANSMISSION (INCLUDING DIFFICULTY SHIFTING AND A LOSS OF POWER WHILE GOING UPHILL). WHILE DRIVING UPHILL, THE VEHICLE'S TRANSMISSION SLIPPED AND SMOKE STARTED POURING OUT OF THE ENGINE. THE DRIVER IMMEDIATELY PUT IT IN PARK AN

07/06/2011Component: ELECTRICAL SYSTEMFire reported

I PURCHASED MY JEEP WRANGLER RUBICON SAHARA IN JULY 2005. OVER THE YEARS, THE BIGGEST PROBLEMS I HAD WERE THE INFAMOUS SHAKING OF THE CAR AT SPEEDS OVER ABOUT 55MPH AND THE CONSTANT NEED TO JUMP THE CAR AND BUY NEW BATTERIES. THE LATTER PROBLEM SEEMED LIKE SOMETHING I COULD LIVE WITH BUT OVER TIME IT BECAME WORSE AND YOU COULD NO LONGER RELY ON THE CAR TO START. JEEP HAS ALWAYS BEEN VERY CAVALIER ABOUT THESE PROBLEMS, BUT THEY ARE REAL. MY CAR NOW HAS ONLY ABOUT 17,000 MILES ON IT BECAUSE OF T

Showing the 15 most serious of 650 complaints filed with NHTSA.

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