1997 Hyundai Sonata Service and Repair Manual
Every figure in this 1997 Hyundai Sonata factory service and repair manual is tied to the engines and trims Hyundai actually built that year, so the clearances, torque values and step order you work to are the ones published for this car rather than an approximation carried over from an adjacent model year.
Engines covered
- 3.0L V6 — SOHC, naturally aspirated, gasoline
- 2.0L inline-four — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
Trims covered
- Base
- GL
- GLS
Known issues on the 1997 Sonata. Two recalls are on federal record for this model year. The first concerns the windshield wiper motor: the wiper motor circuit breaker electrical contacts were contaminated during assembly, and that contamination interferes with the electrical circuit continuity. The second concerns the fuel tank assembly, where fuel leakage in the presence of an ignition source can result in a fire. Owners have filed 74 complaints for the year and Hyundai has issued 45 technical service bulletins. The factory diagnostic and repair procedures behind each of those systems are here.
Whether you are tracing the wiper motor circuit, inspecting the tank and fuel lines for leakage, or working through a service interval on the 2.0L four or the 3.0L V6, it holds you to Hyundai's own procedure and specification for this 1997 Sonata.
VEHICLE DESCRIPTION: ACCENT GT MODEL VEHICLES EQUIPPED WITH DOHC ENGINES MANUFACTURED FROM DECEMBER 19, 1996 THROUGH JUNE 30, 1997; 1998 ACCENT MODEL VEHICLES MANUFACTURED FROM MAY 6, 1997 THROUGH JUNE 25, 1998; 1997 SONATA VEHICLES MANUFACTURED FROM AUGUST 1, 1996 THROUGH JULY 9, 1997 AND 1998 SONATA VEHICLES PRODUCED FROM JULY 9, 1997 THROUGH APRIL 24, 1998. THE EVAPORATIVE EMISSION CONTROL SYSTEMS MAY APPLY EXCESSIVE VACUUM TO THE FUEL TANKS DURING THE CANISTER PURGE CYCLE. MINOR FUEL TANK DISTORTION COULD RESULT. A SMALL CRACK COULD DEVELOP ON THE UPPER FUEL TANK SURFACE. THE "CHECK ENGINE" LIGHT WOULD THEN ILLUMINATE AND, IN SOME CASES, THE VEHICLE DRIVER COULD NOTICE A GASOLINE OD
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
DEALERS WILL PRESSURE CHECK THE VEHICLE'S FUEL TANK TO DETERMINE IF IT HAS CRACKED. IF IT IS CRACKED, A NEW FUEL TANK WILL BE INSTALLED. A NEW FUEL FILLER CAP THAT DECREASES THE AMOUNT OF VACUUM INSIDE THE FUEL TANK WILL ALSO BE INSTALLED. NOTE: THE 1997-1998 SONATA FUEL TANKS HAVE ALSO EXPERIENCED CRACKING. HOWEVER, AT THIS TIME, THE CAUSE FOR THE CRACKING HAS NOT BEEN IDENTIFIED. THIS PORTION OF THE CAMPAIGN WILL BEGIN AFTER HYUNDAI HAS DETERMINED THE CAUSE AND CORRECTIVE PROCEDURE.
THE WINDSHIELD WIPER MOTOR CIRCUIT BREAKER ELECTRICAL CONTACTS WERE CONTAMINATED DURING ASSEMBLY.
THIS CONTAMINATION INTERFERES WITH THE ELECTRICAL CIRCUIT CONTINUITY AND PREVENTS THE WINDSHIELD WIPER MOTOR FROM OPERATING. INOPERATIVE WINDSHIELD WIPERS CAN CONTRIBUTE TO REDUCED VISIBILITY DURING INCLEMENT WEATHER INCREASING THE RISK OF A VEHICLE CRASH.
DEALERS WILL REMOVE THE CONTAMINANTS FROM THE WINDSHIELD WIPER MOTOR CIRCUIT BREAKER CONTACTS.
This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside th
Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual. Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in red
This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps
This bulletin provides best practice recommendations when performing brake service procedures.
This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.
This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.
This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Var
This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the la
Showing the 8 most recent of 47 technical service bulletins on file with NHTSA.
CONSUMER HAD A FRONT END COLLISON AND AIR BAGS DID NOT DEPLOY, BOTH DRIVER AND PASSENGER WERE SLIGHTLY INJURIED.
PASSENGER SIDE AIR BAG DEPLOYED AT LOW SPEED, UNDER 5 MPH, KILLING FRONT SEAT PASSENGER.*AK THE SONATA HIT THE REAR END OF A VEHICLE DEPLOYING BOTH THE DRIVER AND PASSENGER FRONT BAG. THE CONSUMER DOES NOT KNOW FOR CERTAIN IF THE 5 YEAR OLD CHILD IN THE FRONT PASSENGER SEAT WAS BELTED. THE CONSUMER DOES NOT BELIEVE THE CHILD WAS. THE CHILD SUSTAINED LACERATIONS TO THE NECK, SPINAL CORD INJURIES AND BRAIN DAMAGE. THE CHILD WAS PRONOUNCED DEAD AT THE SCENE.CW
AIR BAG DID NOT INFLATE CAUSING INJURY IN ACCIDENT.
WHILE DRIVING ABOUT 50 MPH VEHICLE HAD HIT ANOTHER VEHICLE ON THE DRIVER'S SIDE, AND NEITHER AIR BAG DEPLOYED. *AK
VEHICLE WAS INVOLVED IN A FRONTAL IMPACT TRAVELLING ABOUT 15MPH, NEITHER AIR BAG DEPLOYED UPON IMPACT. CAR WAS TOWED, INSURANCE INVESTIGATION PENDING. *AK
CONSUMER REAREND VEHICLE WITH A 25 MPH IMPACT WITH APPLYING BRAKES. DUAL AIRBAGS DID NOT DEPLOY AND SHOULDER SEATBELT DID NOT LOCK UP, CAUSING CONSUMER TO HIT HEAD AGAINST STEERING WHEEL. CONSUMER WILL CONTACTED DEALER TO DETERMINE CAUSE.*AK
VEHICLE FIRE DUE TO FAILURE OF THE DASHBOARD WIRING. MJS
FUEL TANK HAS DEVELOPED CRACKS AND A FUEL SMELL IS PRESENT. 1) IN DEC 2000 AND MAR 2001 FUEL TANK REPLACED BECAUSE OF CRACKS ON TOP OF FUEL TANK; 2) IN APRIL 2001 SERVICE FOR RECALL 00V314001 WAS PERFORMED; 3) IN OCTOBER 2001 FUEL WAS LEAKING FROM A SEAL BETWEEN FUEL TANK AND A PIPE, LEADING TO ENGINE, RESULTING IN FUEL TANK BEING REPLACED FOR FOURTH TIME AND 4) IN NOVEMBER 2001 FUEL SMELL WAS PRESENT AGAIN AND DEALERSHIP WAS DIAGNOSING THE PROBLEM. *AK THE FUEL GAUGE OPERATION STAYS ON F
FUEL TANK HAS CRACKED AT SEAMS, CAUSING FUEL LEAKAGE. DEALER HAS REPLACED FUEL TANK TWICE.*AK
OBSERVED GAS LEAKING FROM UNDER VEHICLE TOOK VEHICLE TO SHOP UPON INSPECTION TANK WAS FOUND TO HAVE A CRACK ON THE SIDE NEAR THE TOP SPOKE TO DEALER NOT THINKING THIS WAS A WARRANTY PROBLEM WAS INFORMED FUEL TANK WAS REPLACED ON JULY OF 99 WAITING FOR AN ANSWER ABOUT REPLACING TANK
ON SEPTEMBER 18, 1999 WHILE DRIVING ON BALTIMORE/WASHINGTON PRKWY, I APPROACHED AN AREA OF HIGHWAY WERE WORK WAS BEING DONE. I WAS NOW TRAVELING AT APPROXIMATELY 3-5 MPH. AT ONE POINT TRAFFIC CAME TO A COMPLETE STOP. AS I GLANCED DOWN AT MY INSTRUMENTAL PANEL THE AIRBAG INDICATOR LIGHT APPEARED TO BE FLICKERING, THE LIGHT STAYED ON FOR A FEW SECONDS, THEN WENT OUT. WHILE IN A STOPPED POSITION APPROXIMATELY (2) MINS AFTER AIRBAG LIGHT CAME ON, THE AIRBAGS BOTH THE DRIVER AND PASSENGER DEPLOYED.
WHEN DRIVING VEHICLE JERKS AND RPM LINE GOES UP IN DOWN. THEN VEHICLE STARTS SLOWING DOWN, AND WILL SHUTDOWN. ENGINE CHECK LIGHT STAYS ON. DEALERSHIP IS AWARE OF THE PROBLEM. CONSUMER HAS TO KEEP VEHICLE IN NEUTRALTO KEEP IT IN ORDER. *AK
FUEL TANK WAS LEAKING GAS WHILE DRIVING. CONTACTED DEALER, AND THE DEALER STATED THAT LEAK CAME FROM THE UPPER PART OF THE FUEL TANK.*AK
CHECK ENGINE LIGHT STAYS ON AFTER DEALERSHIPS TRIED TO FIX MULIPLE TIMES. I HAVE SPEND ABOUT 3,000 DALLORS OF MY MONEY TO FIX THE CAR. THE DEALERSHIP HAS FINALLY TOLD ME THAT THEY DO NOT KNOW WHAT IS WRONG WITH THE CAR. THE CAR WANTS TO STALL AT A STOP AND THE IDLE JUMPS AROUD WHILE DRIVING DOWN THE ROAD. THE CAR REALLY ACTS UP WHEN YOU HAVE THE A/C ON.*AK
CLUTCH NOT ENGAGED ALTHOUGH CLUTCH PEDAL WAS DEPRESSED, CAUSING VEHICLE TO LURCH FORWARD WHEN IGNITION IS SWITCHED ON.
Showing the 15 most serious of 60 complaints filed with NHTSA.
