1996 Chevrolet C2500 Service and Repair Manual
1996 Chevrolet C2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.
Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.
What’s included
- Step-by-step repair procedures and service information
- Specifications and reference data (where provided)
- Wiring diagrams and electrical sections
- Powertrain, brakes, steering, suspension, HVAC and more
Trims covered
- Base Extended Cab Pickup 2-Door
- Cheyenne Standard Cab Pickup 2-Door
- Base Standard Cab Pickup 2-Door
- Cheyenne Cab & Chassis 2-Door
- Silverado Cab & Chassis 2-Door
- Custom Standard Cab Pickup 2-Door
- Silverado Standard Cab Pickup 2-Door
- Silverado Extended Cab Pickup 2-Door
- 400 SS Standard Cab Pickup 2-Door
- Base Cab & Chassis 2-Door
- Cheyenne Extended Cab Pickup 2-Door
Engines covered
- 5.0L 305Cu. In. V8 GAS OHV Naturally Aspirated
- 6.5L 395Cu. In. V8 DIESEL OHV Turbocharged
- 5.7L 350Cu. In. V8 CNG OHV Naturally Aspirated
- 7.4L 454Cu. In. V8 GAS OHV Naturally Aspirated
- 5.7L 350Cu. In. V8 GAS OHV Naturally Aspirated
Index / Table of contents
- Body
- Brakes
- Chassis Electrical
- Driveline
- Engine Cooling
- Engine Electrical
- Engine Mechanical
- Engine Performance & Emission Controls
- Fuel System
- General Information & Identification
- Heating, Ventilation, & Air Conditioning
- Hybrid & Electric Vehicle Systems
- Steering
- Suspension
- Transmission, Clutch, & Transfer Case
- Wiring Diagrams
CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHI
THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN
HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING N
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FU
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGA
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
SOME CUSTOMERS MAY COMMENT ON FRONT DOOR HINGE PIN BUSHING WEAR, FRONT DOOR SAG, OR DOOR CHUCKING MOVEMENT IN EXTREME OPERATING CONDITIONS. *TT
WHILE STOPPING AT A STOP LIGHT TRUCK WAS HIT IN THE REAR, CAUSING FRONT SEAT FALL COMPLETLY DOWN ON THE DRIVER'S SIDE. THE DRIVER AND PASSENGER WERE INJURED. MANUFACTURER CONTACTE
DRIVER'S SIDE AIRBAG DID NOT DEPLOY DURING FRONT END COLLISION, VEHICLE CRASHED INTO TELEPHONE POLE, 35 MPH, COULD BE TOTALED, VEHICLE AT AUTO REPAIR . *AK
WHILE DRIVING VEHICLE LOST POWER STEERING AND HIT A POLE. *AK
WHILE TRAVELING AT 35 MPH, COMING OFF A RAMP, TRIED TO SLOW DOWN FOR TRAFFIC AND CONSUMER REAR ENDED VEHICLE IN FRONT DUE TO BRAKE FAILURE. *AK *ML
Showing the 4 most serious of 61 complaints filed with NHTSA.
