1991 GMC K2500 Service and Repair Manual
1991 GMC K2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.
Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.
What’s included
- Step-by-step repair procedures and service information
- Specifications and reference data (where provided)
- Wiring diagrams and electrical sections
- Powertrain, brakes, steering, suspension, HVAC and more
Trims covered
- Sierra SLE Standard Cab Pickup 2-Door
- Sierra Extended Cab Pickup 2-Door
- Sierra SLE Extended Cab Pickup 2-Door
- Sierra SLX Extended Cab Pickup 2-Door
- Sierra SLX Standard Cab Pickup 2-Door
- Sierra SLX Cab & Chassis 2-Door
- Sierra Cab & Chassis 2-Door
- Sierra SLE Cab & Chassis 2-Door
- Sierra Standard Cab Pickup 2-Door
Engines covered
- 5.0L 305Cu. In. V8 GAS OHV Naturally Aspirated
- 7.4L 454Cu. In. V8 GAS OHV Naturally Aspirated
- 6.2L 379Cu. In. V8 DIESEL OHV Naturally Aspirated
- 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated
- 5.7L 350Cu. In. V8 GAS OHV Naturally Aspirated
Index / Table of contents
- Body
- Brakes
- Chassis Electrical
- Driveline
- Engine Cooling
- Engine Electrical
- Engine Mechanical
- Engine Performance & Emission Controls
- Fuel System
- General Information & Identification
- Heating, Ventilation, & Air Conditioning
- Hybrid & Electric Vehicle Systems
- Steering
- Suspension
- Transmission, Clutch, & Transfer Case
- Wiring Diagrams
CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. TH
THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 20
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB
UNANTICIPATED HEAT IN THE TRANSMISSION CAN FORCE THE TRANSMISSION FLUID OUT OF THE VENT TUBE.
THE VENTED TRANSMISSION FLUID CAN CATCH FIRE IF EXPOSEDTO A SOURCE OF IGNITION.
INSTALL A LONGER TRANSMISSION VENT HOSE ROUTED TO THE LEFT SIDE OF THE ENGINE COMPARTMENT OF THE VEH
THE CUSTOMER WAS DRIVING ON THE HIGHWAY AND HE LOOKED UP THROUGH THE REARVIEW MIRROR, AND NOTICED SMOKE FROM THE BACK OF HIS CAR. HE ALSO NOTICED THAT CAR WAS SLOWING DOWN, NO POWER. HE PULLED OVER,
REAR SEAT BELT WILL NOT COME OUT. *AK
THE HARDWARE WHICH ALLOWS YOU TO ADJUST THE SEAT ON THE TRACK BROKE, CAUSING THE SEAT TO SLIDE FORWARD DURING BREAKING, WHICH THEN CAUSED HARDER BREAKING NEARLY CAUSING AN ACCIDENT
DURING EMERGENCY STOP THE ABS BRAKE SYSTEM LOCKED UP, CAUSING FLAT SPOTS ON ALL 4 TIRES.
