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1989 Chevrolet G20 Service and Repair Manual
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$29.99 USD
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Covers all 1989 G20 trims — Sportvan Extended Passenger Van 3-Door, Beauville Extended Passenger Van 3-Door, Chevy Van Standard Cargo Van 3-Door +1 more ·
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$29.99
1989 Chevrolet G20 Service and Repair Manual
Regular price
$29.99 USD
Unit price
This factory service and repair manual for the 1989 Chevrolet G20 works through four naturally aspirated overhead-valve engines, a 4.3L V6 of 262 cubic inches, a 5.0L V8 of 305, a 5.7L V8 of 350 and a 6.2L diesel V8 of 379, as installed in three bodies: the extended passenger van and the standard and extended cargo vans. Beauville, Chevy and Sportvan are the trims. Each engine has its own clearances and torque figures, and the manual keeps them separate rather than averaging them into one table.
Engines covered
- 5.0L V8 (305 cu in) — OHV, naturally aspirated, gasoline
- 6.2L V8 (379 cu in) — OHV, naturally aspirated, diesel
- 4.3L V6 (262 cu in) — OHV, naturally aspirated, gasoline
- 5.7L V8 (350 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 3-door extended passenger van
- 3-door van standard cargo van
- 3-door van extended cargo van
Trims covered
- Beauville
- Chevy
- Sportvan
Known issues on the 1989 G20. Three recalls are recorded for this year. The rear bench seat back can break away from its cushion in a collision, leaving whoever sits there far less protected. The other two involve replacement filters: a fuel filter that seals poorly and can leak gasoline toward an ignition source, and an oil filter that can let the engine lose its oil and start a fire. Seven complaints are on record, two of them on engine and engine cooling, with the speed control and the seat belts each drawing one. Seat mounting, fuel line and cooling procedures are set out here.
CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHI
Consequence
THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN
Remedy
HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING N
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER
Consequence
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FU
Remedy
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGA
SEAT BACK OF THE REAR BENCH SEAT MAY BREAK AWAY FROM THE SEAT CUSHION IN AN ACCIDENT.
Consequence
SEAT OCCUPANT WOULD BE SUBJECT TO GREATER INJURY; VEHICLEWOULD NOT COMPLY WITH FMVSS 207.
Remedy
INSTALL REINFORCEMENT THAT RUNS FROM SIDE OF SEAT BACK FRAME ASSEMBLY TO SEAT CUSHION FRAM
No service bulletins
No technical service bulletins on file with NHTSA for the 1989 Chevrolet G20.
POSSIBLE ENGINE FAILURE CAUSED THE VEHICLE TO CATCH ON FIRE WHILE IN MOTION (OHIO TRAFFIC CRASH REPORT). NLM
VEHICLE FIRE.
PAINT DELAMINATING FROM VEHICLE IN LARGE PATCHES ALL OVER VEHICLE. VEHICLE HAS NOT BEEN INVOLVED IN ANY ACCIDENTS AND ONLY HAS 70,000 ORIGINAL MILES.
I HAVE FILED A COMPLAINT WITH THE DEALER, COMPLAINT #990031. IT INVOLVES THE CONDITION OF THE EXTERIOR PAINT JOB. AT THIS TIME, THE PAINT IF PEELING OFF IN CHUNKS! I CALL IT THE
Showing the 4 most serious of 7 complaints filed with NHTSA.
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