2016 Ram 2500 Service and Repair Manual

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Factory-Grade Data

2016 Ram 2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SLT Crew Cab Pickup 4-Door
  • Big Horn Extended Crew Cab Pickup 4-Door
  • Hemi Sport Standard Cab Pickup 2-Door
  • Limited Crew Cab Pickup 4-Door
  • Laramie Limited Crew Cab Pickup 4-Door
  • Limited Extended Crew Cab Pickup 4-Door
  • Tradesman Crew Cab Pickup 4-Door
  • SLT Standard Cab Pickup 2-Door
  • Hemi Sport Crew Cab Pickup 4-Door
  • R/T Standard Cab Pickup 2-Door
  • Laramie Longhorn Crew Cab Pickup 4-Door
  • Outdoorsman Crew Cab Pickup 4-Door
  • SLT Extended Crew Cab Pickup 4-Door
  • Big Horn Crew Cab Pickup 4-Door
  • Laramie Crew Cab Pickup 4-Door
  • Laramie Extended Crew Cab Pickup 4-Door
  • Laramie Longhorn Extended Crew Cab Pickup 4-Door
  • ST Standard Cab Pickup 2-Door
  • ST Crew Cab Pickup 4-Door
  • Power Wagon Crew Cab Pickup 4-Door
  • Laramie Limited Extended Crew Cab Pickup 4-Door
  • Tradesman Standard Cab Pickup 2-Door

Engines covered

  • 5.7L 345Cu. In. V8 GAS OHV Naturally Aspirated
  • 5.7L 345Cu. In. V8 CNG OHV Naturally Aspirated
  • 6.4L 6424CC 392Cu. In. V8 GAS OHV Naturally Aspirated
  • 6.7L 408Cu. In. l6 DIESEL OHV Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Ram 2500 Recalls & Complaints

NHTSA #18V48600027/07/2018Component: STRUCTURE:BODY:TAILGATE

Chrysler (FCA US LLC) is recalling certain 2015-2017 RAM 1500, 2500, and 3500 pickup trucks equipped with a power locking tailgate and either a 5 foot, 7 inch or 6 foot, 4 inch bed. The tailgate actu

Consequence

If the tailgate latch releases and the tailgate opens while driving, cargo may fall out, creating a

Remedy

Chrysler will notify owners, and dealers will repair the vehicle, free of charge. The recall began

NHTSA #16E04100016/05/2016Component: EQUIPMENT

Chrysler (FCA US LLC) is recalling aftermarket Mopar Canvas Seat Covers for certain 2012-2016 RAM 1500, 2500, and 3500 trucks. These Mopar canvas seat covers were sold through Chrysler dealerships be

Consequence

If the seat cover impedes the air bag deployment, the seat thorax air bags may not provide adequate

Remedy

Chrysler will notify owners to remove the front seat covers and return them for a full refund. The

NHTSA #21V63200012/08/2021Component: AIR BAGS:SIDE/WINDOW:CURTAIN:INFLATOR

Chrysler (FCA US, LLC) is recalling certain 2015-2020 Ram 1500 Classic, 2015-2016 Ram 3500, and Ram 2500 vehicles, and 2016 Ram 3500 Cab Chassis with a gross vehicle weight rating less than 10,000 lbs

Consequence

A separated inflator end cap or inflator rupture can allow compressed gas to escape, resulting in th

Remedy

Dealers will inspect and replace as necessary, the SABIC assemblies, free of charge. Interim owner

NHTSA #17V49900010/08/2017Component: WHEELS

Streetcar ORV LLC, dba American Expedition Vehicles (AEV) is recalling certain 2013-2017 RAM 2500 and 3500 heavy duty trucks, modified by AEV to be equipped with cast aluminum Katla 8.5" road wheels.

Consequence

If the wheel fractures, a loss of vehicle control can occur, increasing the risk of a crash.

Remedy

AEV will notify owners, and dealers will replace the wheels with wheels of similar value, free of ch

NHTSA #19V34700009/05/2019Component: LATCHES/LOCKS/LINKAGES:TAILGATE:LATCH

Chrysler (FCA US LLC) is recalling certain 2015-2017 Ram 1500, 2500 and 3500 pickup trucks equipped with an 8 foot bed and a power locking tailgate. Chrysler is also recalling all 2013-2014 and 2018

Consequence

If the tailgate opens while the vehicle is being driven, cargo may fall out the vehicle and create a

Remedy

Chrysler will notify owners, and dealers will repair the tailgate latch, free of charge. The recall

NHTSA #17V30200009/05/2017Component: AIR BAGS

Chrysler (FCA US LLC) is recalling certain model year 2013-2016 Ram 1500, Ram 2500, and 2014-2016 Ram 3500 vehicles. Certain driving conditions, such as driving off-road or debris striking the vehicl

Consequence

If the rollover side curtain air bags and seat belt pretensioners are disabled, there is an increase

Remedy

Chrysler will notify owners, and dealers will update the ORC software, free of charge. The recall b

TSB #11032344

Squeak Or Squawk Noise Coming From Either Side Door Of The Vehicle, It Could Be Just One Door Or More. The Noise Can Be Present In Either The Upper Or The Lower Hinge.

TSB #11031241

Outside Power Fold Rearview Mirror Noise Or Loose At Pivot. Mirror Contacts Door Window Glass In The Folded Position.

TSB #11030026

SPEAKER - NONE

TSB #11030025

SPEAKER - NONE

TSB #11026651

Verify "Z" part number availability. Order a "Z" part number for all Exchange Orders: Warranty, Mopar, Customer pay and Service contract. Order"68" part number for New unsold units only

TSB #11025513

Front Axle Disconnect (FAD) Electrical Connector Design Change On Replacement Axle Assemblies.

TSB #11021585

LAMP - DOME

TSB #11019776

LAMP - DOME

Showing the 8 most recent of 456 technical service bulletins on file with NHTSA.

20171213Component: AIR BAGSCrash reportedFire reported2 injured

WHEN PULLING A CAMPER THE TRUCK SHUT OFF (THERE WAS NO FUNCTION OF THE GAS OR BRAKE PEDAL) CAUSING THE CAMPER TO JACK KNIFE AND HIT THE REAR TAIL LIGHT. WHEN THE CAMERA CAUGHT UP TO THE TRUCK WET SP

20171213Component: ELECTRICAL SYSTEMCrash reportedFire reported2 injured

WHEN PULLING A CAMPER THE TRUCK SHUT OFF (THERE WAS NO FUNCTION OF THE GAS OR BRAKE PEDAL) CAUSING THE CAMPER TO JACK KNIFE AND HIT THE REAR TAIL LIGHT. WHEN THE CAMERA CAUGHT UP TO THE TRUCK WET SP

20171213Component: SEAT BELTSCrash reportedFire reported2 injured

WHEN PULLING A CAMPER THE TRUCK SHUT OFF (THERE WAS NO FUNCTION OF THE GAS OR BRAKE PEDAL) CAUSING THE CAMPER TO JACK KNIFE AND HIT THE REAR TAIL LIGHT. WHEN THE CAMERA CAUGHT UP TO THE TRUCK WET SP

20160401Component: AIR BAGSCrash reported3 injured

I WAS IN AN ACCIDENT TRAVELING AROUND 45 MPH, ANOTHER VEHICLE TURNED IN FRONT OF ME. I COULDN'T STOP SO I DID HIT THIS OTHER VEHICLE HEAD-ON. I TBONED THIS OTHER VEHICLE AND THEIR AIRBAGS DID DEPLOY,

20180416Component: VEHICLE SPEED CONTROLCrash reported2 injured

TL* THE CONTACT OWNS A 2016 RAM 2500. WHILE THE CONTACT'S GIRLFRIEND WAS DRIVING THE VEHICLE, THE GEAR SHIFT LEVER WAS PLACED IN THE REVERSE POSITION, BUT THE VEHICLE ACCELERATED FORWARD. AS A RESULT,

Showing the 5 most serious of 366 complaints filed with NHTSA.

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