2016 Chevrolet Express 2500 Service and Repair Manual
This factory service and repair manual for the 2016 Chevrolet Express 2500 keeps three V8s in view: a 6.0L of 364 cubic inches that could be ordered for gasoline, natural gas or E85, a flex-fuel 4.8L of 294, and a turbocharged 6.6L diesel of 403, under five body configurations and three trims. Vans on this platform vary more by equipment than by anything else, so the wiring diagrams and body sections are drawn per configuration while the mechanical specifications hold across all of them.
Engines covered
- 6.6L V8 (403 cu in) — OHV, turbocharged, diesel
- 6.0L V8 (364 cu in) — OHV, naturally aspirated, gasoline or CNG or flex-fuel
- 4.8L V8 (294 cu in) — OHV, naturally aspirated, flex-fuel
Body styles covered
- 3-door extended cargo van
- 3-door standard cargo van
- 4-door standard passenger van
- 3-door standard passenger van
- 4-door standard cargo van
Trims covered
- Base
- LS
- LT
Known issues on the 2016 Express 2500. Fifteen complaints stand against this model year, with the electrical system named three times and the service brakes and body structure twice each, the remainder scattered singly. Read as guidance rather than as a verdict, that record points at the sections a used example is worth checking against: circuit diagrams with ground and connector locations, brake hydraulic and friction specifications with the bleeding sequence, and the body and frame procedures that establish how doors, panels and mounts are meant to sit.
This preliminary information communicates information about how to determine if a wheel and tires size change is available.
This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.
This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.
This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.
This service bulletin provides information on Tire Sidewall Irregularities.
This service bulletin provides information on replacing the intake manifold when the engine is replaced after severe internal engine damage.
This Preliminary Information communication provides information to the technician about vehicles that have had multiple repair attempts that are being performed on customers vehicles that exhibit vibration conditions without utilizing the s
The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.
Showing the 8 most recent of 76 technical service bulletins on file with NHTSA.
