2010 Mini Cooper Service and Repair Manual

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Factory-Grade Data

2010 Mini Cooper service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • S Hot Chili Hatchback 2-Door
  • S Convertible 2-Door
  • S Salt Hatchback 2-Door
  • Chili Convertible 2-Door
  • Clubman Wagon 3-Door
  • Hot Chili Convertible 2-Door
  • Base Convertible 2-Door
  • John Cooper Works Convertible 2-Door
  • S Hatchback 2-Door
  • Mayfair Hatchback 2-Door
  • Chili Hatchback 2-Door
  • S Clubman Wagon 4-Door
  • Ray Hatchback 2-Door
  • Salt Hatchback 2-Door
  • Laurel Hatchback 2-Door
  • Camden Hatchback 2-Door
  • Pepper Hatchback 2-Door
  • Base Hatchback 2-Door
  • John Cooper Works Clubman Wagon 3-Door
  • Pepper Convertible 2-Door
  • S Camden Hatchback 2-Door
  • Early Grey Hatchback 2-Door
  • John Cooper Works Hatchback 2-Door
  • S Clubman Wagon 3-Door
  • S Chili Hatchback 2-Door
  • S Laurel Hatchback 2-Door
  • S Mayfair Hatchback 2-Door

Engines covered

  • 1.6L 1597CC 98Cu. In. l4 GAS SOHC Turbocharged
  • 1.6L 1598CC l4 GAS DOHC Turbocharged
  • 1.6L 1597CC 98Cu. In. l4 GAS SOHC Naturally Aspirated
  • 1.6L 1598CC l4 GAS DOHC Naturally Aspirated
  • 1.6L 1597CC 98Cu. In. l4 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2010 Mini Cooper Recalls & Complaints

NHTSA #09V47400015/12/2009Component: EQUIPMENT:OTHER:LABELS

BMW IS RECALLING CERTAIN MODEL YEAR 2010 MINI COOPER AND COOPER S VEHICLES FOR FAILING COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE AF

Consequence

ERRONEOUS TIRE INFORMATION COULD LEAD TO IMPROPER TIRE FITMENT AND INFLATION WHICH COULD AFFECT THE

Remedy

DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS

NHTSA #23V33700011/05/2023Component: ELECTRICAL SYSTEM

BMW of North America, LLC (BMW) is recalling certain 2008-2014 MINI Clubman Cooper, Clubman Cooper S, Clubman John Cooper Works, and 2007-2013 MINI Hardtop 2-Door Cooper, Cooper S, and John Cooper Wor

Consequence

An electrical short-circuit can increase the risk of a fire.

Remedy

Dealers will inspect the sunroof drains, interior footwell area, and FRM and, depending upon the res

TSB #11032745

The Footwell Module (FRM) limited warranty for defects in materials and / or workmanship has been supplementarily increased to 15 years / 186,000 miles as determined from the original first in-service / delivery date.

TSB #11031881

While performing a 12-Volt battery jump start, disconnect, or replacement, vehicle test, and/or programming procedure- the MINI Footwell Module (FRM) may become unresponsive. As a result, one or more of the following vehicle electric system

TSB #11015837

The Footwell Module (FRM) limited warranty for defects in materials and / or workmanship has been supplementarily increased to 15 years / 186,000 miles as determined from the original first in-service / delivery date.

TSB #10245428

Cavity protection applied to underside of the hood is leaking out onto the wheel arch trim and grille.

TSB #10244507

MINI electrical systems have continued to develop over the past few years. As a result, the demand on the batteries has increased. Breakdowns due to an empty battery or problems in the vehicles electrical system can have various causes, mos

TSB #10206696

New RDC wheel electronics will be introduced with future generation MINI models. The new wheel electronics are identified as Huf Generation 5. These new wheel electronics will need to be programmed using the new tool when replaced or when d

TSB #10179827

OC3 SEAT OCCUPANCY MAT - LIMITED WARRANTY EXTENSION TO 10 YEARS/120,000 MILES: Component-Specific Limited Warranty Extension For the above-referenced vehicles, MINI USA, a division of BMW of North America, LLC (MINI USA) is extending the li

TSB #10171506

CLASS ACTION SETTLEMENT: N14 HIGH-PRESSURE FUEL PUMP (HDP) SERVICE BENEFIT CLASS VEHICLES: The MINI vehicle may experience a sudden engine operational failure reduced or loss of power while driving and the malfunction indicator lamp (MIL) m

Showing the 8 most recent of 115 technical service bulletins on file with NHTSA.

20150901Component: UNKNOWN OR OTHERCrash reported1 injured

ON THURSDAY,JULY 30, 2015 MY HUSBAND WAS HEADED TO WORK. HE WAS REAR ENDED WHILE HE WAS AT A COMPLETE STOP. HE WAS DIAGNOSED WITH SEVERE WHIPLASH AND HAS SUSTAINED INJURIES. THE INSURANCE COMPANY FO

20110117Component: AIR BAGSCrash reported1 injured

AIR BAGS DID NOT DEPLOY UPON IMPACT.

20101004Component: SERVICE BRAKES, HYDRAULICCrash reported

TL* THE CONTACT OWNS A 2010 MINI COOPER. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN PRESSURE WAS APPLIED TO THE BRAKE PEDAL YET THE VEHICLE WOULD NOT STOP UNTIL IT CRASHED INTO A CURB. THE PO

20150911Component: ENGINEFire reported2 injured

I WAS DRIVING THE CAR FOR A 300 MILES TRIP, NEVER HAD AN ISSUE BEFORE. AFTER STOPPING IN SAN ANTONIO THE FANS KEPT RUNNING FOR AT LEAST 15MIN. STOPPED AT A CONVEINIENCE STORE AND TOPPED OFF COOLANT WH

20150911Component: ELECTRICAL SYSTEMFire reported2 injured

I WAS DRIVING THE CAR FOR A 300 MILES TRIP, NEVER HAD AN ISSUE BEFORE. AFTER STOPPING IN SAN ANTONIO THE FANS KEPT RUNNING FOR AT LEAST 15MIN. STOPPED AT A CONVEINIENCE STORE AND TOPPED OFF COOLANT WH

Showing the 5 most serious of 142 complaints filed with NHTSA.

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