1996 Kia Sportage Service and Repair Manual
For 1996 the Kia Sportage was built one way mechanically: a single 2.0L DOHC four, offered in two trims. This factory service and repair manual is written to the figures Kia published for the 1996 model year, not to those of a later Sportage.
Engines covered
- 2.0L inline-four (122 cu in) — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sport utility
Trims covered
- Base
- EX
Known issues on the 1996 Sportage. Three recalls are on federal record for this model year. The first covers the rear hatch lock: a microswitch on the lock cylinder can malfunction and cause the power door locks to unlock inadvertently, so security from unwanted intrusion into the vehicle is lost. The second covers the front seat belt buckle assembly, which can false-latch and expose the driver to unrestrained movement during a crash, so that the seat occupant may not be properly restrained. The third covers the accelerator pedal: the pedal assembly can bind or stick during operation, a condition that can hold the throttle partially open. Owners have filed 98 complaints for the year and Kia has issued 7 technical service bulletins.
From a sticking accelerator pedal to a seat belt buckle inspection, a power door lock fault or a routine service interval, it keeps you on the procedure and the specification Kia wrote for your 1996 Sportage.
ON CERTAIN PASSENGER VEHICLES, THE SAFETY BELT BUCKLE MAY "FALSE LATCH" AND EXPOSE THE DRIVER TO UNRESTRAINED MOVEMENT DURING A CRASH.
IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.
OWNER NOTIFICATION BEGAN DECEMBER 20, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.
THE ACCELERATOR PEDAL ASSEMBLY COULD BIND OR STICK DURING OPERATION.
THIS CONDITION CAN CAUSE THE ACCELERATOR TO HOLD THE THROTTLE PARTIALLY OPEN, RESULTING IN LOSS OF VEHICLE CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.
DEALERS WILL REPLACE THE ACCELERATOR PEDAL ASSEMBLY.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MICROSWITCH ON THE REAR HATCH LOCK CYLINDER CAN MALFUNCTION CAUSING THE POWER DOOR LOCKS TO UNLOCK INADVERTENTLY.
SHOULD THIS OCCUR, SECURITY FROM UNWANTED INTRUSION INTO THE VEHICLE IS LOST.
DEALERS WILL MODIFY THE REAR HATCH DOOR UNLOCK CIRCUIT.
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
FUEL PUMP RELAYS & EMISSIONS FAILURES. KIA TECHNICIAN TIMES. *TT
THIS BULLETIN PROVIDED INFORMATION RELATED TO RECALL CAMPAIGN 027 TO REPLACE THE FRONT SEAT BELT BUCKLES. *TT
RECALL CAMPAIGN 027 TO REPLACE FRONT SEAT BELT BUCKLES. NOTIFICATION LETTER TO DEALERS. *TT
SUBJECT REGARDING STEERING KNUCKLE REPLACEMENT. *TT
THE VEHICLE HIT A DEER HEAD-ON AT 70 MPH AND NEITHER AIRBAGS DEPLOYED. *AK
WHEN THE BRAKES WERE APPLIED IN A PANIC STOP PEDAL WAS NORMAL, AND VEHICLE EXPERIENCED EXTENDED STOPPING, CAUSING A COLLISION WHICH RESULTED IN INJURIES. ALSO, AIRBAGS DID NOT DEPLOY. THE DEALER AND MANUFACTURER HAVE BEEN NOTIFIED AND WILL NOT COOPERATE AT ALL. *AK
NO SUMMARY
CONSUMER WAS TRAVELING ABOUT 40 MPH ON HIGHWAY AND ANOTHER VEHICLE VEERED INTO HER VEHICLE, CAUSING AN ACCIDENT. UPON IMPACT, FRONTAL AIRBAGS DIDN'T GO OFF. THERE WERE SLIGHT INJURIES. *AK
CONSUMER WAS TRAVELING AT 25 MPH IN FOGGY CONDITIONS WHEN SUDDENLY SHE LOST SIGHT OF THE ROAD AND PROCEEDED TO STRIKE A TREE HEAD ON. UPON IMPACT, AIR BAGS DID NOT DEPLOY.*AK
CONSUMER WAS IN AN ACCIDENT ON NOV.04 98, AND AIR BAG DID NOT DEPLOY. CONSUMER WAS INJURED. *AK
VEHICLE WAS INVOLVED IN A FRONTAL COLLISION. UPON IMPACT, AIRBAGS DEPLOYED, BUT LAP AND SHOULDER BELT DIDN'T HOLD. CONSUMER WAS THROWN INTO WINDOW AND SUSTAINED INJURIES. *AK *YH
VEHICLE WAS INVOLVED IN A HEAD-ON COLLISION AND THE AIR BAG DID NOT DEPLOY. *AK
DRIVER FELL ASLEEP WHILE GOING 45 MPH. SHE WOKE UP UPON HITTING THE CURVE. SAW A UTILITY POLE. SWERVED AND HIT POLE HEAD-ON. THE AIR BAG DEPLOYED, HITTING DRIVER IN THE NOSE, INJURING HER SLIGHTLY.
I WAS INVOLVED IN AN ACCIDENT AT THE SPEED OF 40 MPH AND THE AIR BAG DID NOT INFLATE. THE IMPACT BETWEEN MY CHEST AND THE STEERING WHEEL LEFT ME WITH BRUISED RIBS. I AM VERY APPRECIATIVE THAT THE ACCIDENT OR THE INJURY WAS NOT SEVERE. IF YOU CAN LOOK INTO A COUPLE OF MY CONCERNS, 1) AT WHICH SPEED SHOULD THE AIR BAG DEPLOY, 2) IF IT WAS TO DEPLOY AT 40MPH THEN WHAT SHOULD BE MY NEXT STEP TOWARDS KIA TO VERIFY THAT THIS DOESN'T HAPPEN TO ANY ONE AGAIN. *AK
WHEN VEHICLE WAS SHIFTED INTO REVERSE IT EXPERIENCED SUDDEN ACCELERATION AND HIT ANOTHER VEHICLE. DEALER DETERMINED THAT THROTTLE PEDAL WAS STUCK, CAUSING VEHICLE TO ACCELERATE WITHOUT APPLYING PRESSURE TO THE PEDAL. *AK
WHEN DRIVING ALONG VEHICLE WILL START SHAKING AND IT WILL JUST CUT OFF WITHOUT ANY WARNING. HAS HAPPENED WHEN PUTTING VEHICLE IN REVERSE OR PARK. VEHICLE HAS BEEN TAKEN IN SEVERAL TIMES FOR THE STALLING AND THEY CAN'T FIND THE PROBLEM. HAD AN ACCIDENT BECAUSE THE VEHICLE STALLED JUST AS I WAS MAKING A TURN TO GO ONTO THE RAMP WHICH CAUSED AN ACCIDENT. *AK
INTERIOR WIRING HARNESS FAILURE.
THE PASSENGER SIDE DOOR SPEAKER CAUGHT ON FIRE WHILE LISTENING TO THE RADIO . FORTUNATELY MY WIFE WAS ABLE TO PUT THE FIRE OUT WITH HER JACKET. THE FIRE BURNED PART OF THE DOOR PANEL. *JB
WHILE DRIVING AT 45 MPH LIGHTS ON DASH WENT OUT AND SMOKE FILLED THE CAR. THE WIRES UNDER THE DASH THAT RUNS TO THE ENGINE COUGHT ON FIRE. FIRE DEPARTMENT WAS CONTACTED NO ENJURIES. MANF. CONTACTED.
Showing the 15 most serious of 69 complaints filed with NHTSA.
