1992 Jeep Wrangler Service and Repair Manual
The 1992 Jeep Wrangler was offered with two engines — the 2.5L I4 and the 4.0L I6 — across five trims. This factory service and repair manual is matched to that exact model year, so it lines up with the engine and trim on your vehicle.
Engines
- 2.5L I4 — 150 cu in, OHV
- 4.0L I6 — 242 cu in, OHV
Trims
- Base
- Islander
- Renegade
- S
- Sahara
Known issues on the 1992 Wrangler. Two recalls are on federal record for this model year: an ignition switch that can allow an unintended engine start while a manual-transmission vehicle is left in a drive gear, and an equipment fault whose cockpit could injure persons outside the vehicle by striking them. Owners have filed 100 complaints and Jeep has issued 9 technical service bulletins for the year.
From a routine service interval to a hard-to-trace electrical fault or a full driveline rebuild, it keeps you on the right procedure and specification for your specific 1992 Wrangler.
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
SALT CORROSION PRODUCTS BETWEEN THE STARTER SOLENOID WIRE AND THE ADJACENT BATTERY FEED IN THE BULKHEAD CONNECTOR MAY SHORT THESE CONNECTIONS, CAUSING THE CIRCUIT TO BYPASS THE IGNITION KEY CONTROL OF THE STARTER MOTOR SOLENOID. THE CAR CAN START WITHOUT THE STARTER SEQUENCE BEING INITIATED BY THE IGNITION KEY IN THE IGNITION LOCK.
THE UNINTENDED START OF A VEHICLE WITH A MANUALTRANSMISSION LEFT IN A DRIVE GEAR CAN RESULT IN A RUNAWAY VEHICLE.
THE STARTER SOLENOID WIRING WILL BE SEPARATED FROM THE BATTERY FEED WIRE BY RELOCATING IT WITHIN THE BULKHEAD CONNECTOR ON AFFECTED VEHICLES.
BESTOP AFTERMARKET REAR SHELL ROOF RACKS,MANUFACTURED BETWEEN APRIL 27 AND MAY 20, 2004, DESIGNED FOR USE WITH THE BESTOP HARDTOP MADE FOR THE 1986-1995 AND 1997-2003 JEEP WRANGLER. THE COCKPIT COVER MAY NOT STAY LATCHED TO THE ROOF RACK BECAUSE THE LATCH BRACKET MISPOSITIONS THE ROTARY LATCH TO THE COCKPIT COVER. AS A RESULT, THE COCKPIT COVER MAY NOT STAY LATCHED TO THE ROOF RACK AND COULD SEPARATE FROM THE ROOF RACK. THIS RECALL ONLY PERTAINS TO AFTERMARKET REAR SHELL ROOF RACKS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON JEEP WRANGLER VEHICLES BY DAIMLERCHRYSLER.
SHOULD THIS OCCUR, THE COCKPIT COULD CAUSE INJURY BY STRIKING PERSONS OUTSIDE THE VEHICLE OR COULD BECOME A DISTRACTION OR AN OBSTACLE TO OTHER DRIVERS, POSSIBLY RESULTING IN A VEHICLE CRASH.
BESTOP WILL NOTIFY ITS CUSTOMERS AND PROVIDE A REPAIR KIT AND INSTALLATION INSTRUCTIONS FREE OF CHARGE. OWNER NOTIFICATION BEGAN JUNE 16, 2004. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BESTOP CUSTOMER SERVICE DEPARTMENT AT (800) 845-3567.
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH MANUAL TRANSMISSIONS, THE PARKING BRAKE CAN SELF-RELEASE WITHOUT WARNING.
THIS COULD ALLOW THE VEHICLE TO ROLL AWAY, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSTALL A PARKING BRAKE ASSEMBLY WITH A STRONGER PAWL RETURN SPRING. OWNER NOTIFICATON BEGAN SEPTEMBER 30, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
VEHICLE DESCRIPTION: MULTIPURPOSE PASSENGER VEHICLES EQUIPPED WITH PLASTIC FUEL TANKS. THE FUEL TANK SENDING UNIT GASKET CAN CRACK CAUSING FUEL AND FUEL VAPOR LEAKS.
FUEL AND FUEL VAPOR LEAKED FROM THE FUEL TANK CAN RESULT IN FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
REPLACE THE FUEL TANK SENDING UNIT GASKET.
ON 1987 THROUGH EARLY 1990 MODELS, BOTH FRONT BRAKE HOSES CAN WEAR DUE TO DIRECT CONTACT WITH THE WHEEL OPENING SPLASH SHIELDS. ON THE LATE 1990 THROUGH 1992 MODELS, PERIODIC RUBBING CONTACT OF THE LEFT FRONT BRAKE HOSE CAN OCCUR DUE TO MOVEMENT OF THE SPLASH SHIELD IN CERTAIN VEHICLE OPERATING CONDITIONS.
EITHER CONDITION CAN CAUSE LOSS OF FRONT BRAKE SYSTEMFUNCTIONS, RESULTING IN INCREASED STOPPING DISTANCES AND AN INCREASED RISK OFVEHICLE ACCIDENT.
THE 1987 TO 1990 MODEL VEHICLES WILL HAVE BOTH SPLASH SHIELDS REPLACED AND BOTH FRONT BRAKE HOSES REPLACED AS NECESSARY. ALL AFFECTED LATE 1990 THROUGH 1992 MODEL YEAR VEHICLES WILL HAVE ADDITIONAL FASTENERS INSTALLED TO FURTHER SECURE THE LEFT SIDE SPLASH SHIELD. ALSO, THE LEFT FRONT BRAKE HOSE WILL BE INSPECTED AND REPLACED AS NECESSARY.
DIPAP Requirements - Addition of Jeep Wrangler (JL/JK) and Jeep Gladiator (JT) Hard Top and Targa Top Panel Replacements - All Dealers (Rev. A)
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement pl
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement pl
SUBJECT REGARDING WIRE SPLICE REPAIRS. *SB
THIS BULLETIN PROVIDES A REVISED WIRE SPLICE PROCEDURE AND RELATED PARTS. *TT
CONCERNS WITH ENGINE COOLANT USAGE. *NLM
INFORMATION ON INSTALLATION OF RADIO TRANSMITTING EQUIPMENT. *AK
OUTER EXHAUST MANIFOLD STUDS MAY FATIGUE/BREAK. *AK
Showing the 8 most recent of 11 technical service bulletins on file with NHTSA.
VEHICLE WAS PARKED , PUT INTO GEAR TO MOVE/ BACKING OUT THE VEHICLE AT LOW SPEED, ROLLED INTO INBANKMENT AND FELL AND EXPLODED DUE TO A FIRE. *AK
WHILE DRIVING AT HIGHWAY SPEEDS VEHICLE SWERVED AND HIT A UTILITY POLE, THE DRIVER'S SEATBACK BROKE AND PASSENGER FLEW BACK AGAINST THE SEAT WHICH CAUSED INJURIES. NOTICED A BROKE PIECE IN THE REAR PART OF THE VEHICLE. PLEASE PROVIDE FURTHER INFORMATION INCLUDING VIN#, MILEAGE. *AK
THE VEHICLE WAS PARKED ON AN INCLINE. THE PARKING BRAKE RELEASED AND THE VEHICLE BEGAN TO ROLL OUT OF CONTROL. VEHICLE FLIPPED, AND WAS TOTALED. *AK
WHEELS LOCKED VERY EASILY, IN ANY TYPE OF BRAKING. TT
VEHICLE WAS PARKED AT A SLIGHT INCLINE WITH ENGINE OFF. AFTER A FEW MINUTES CONSUMER WENT BACK TO VEHICLE AND NOTICED IT HAD ROLLED DOWN THE STREET AND HIT ANOTHER PARKED VEHICLE. JEEP HAD $3000 DAMAGE, OTHER VEHICLE WAS TOTALED. AFTERWARD, CONSUMER STARTED USING EMERGENCY BRAKE, AND NOTICED ONCE APPLYING PEDAL, IT STAYED DOWN, BUT AFTER A FEW MINUTES PEDAL WOULD POP BACK UP ON ITS OWN. DEALER FOUND NOTHING WRONG WITH EMERGENCY BRAKE.*AK *YH
SUSPENSION PROBLEMS CAUSED LOSS OF CONTROL OF VEHICLE, RESULTING IN VEHICLE ROLLOVER/INJURY IN ACCIDENT. *DSH
MAIN FUSE BOX CAUGHT ON FIRE WHILE DRIVING ON HIGHWAY; FIRE WAS CONTAINED BY ONBOARD FIRE EXTINGUISHER AFTER DISCONNECTING BATTERY. *AK
SEATBELT FAILED, CONTRIBUTING TO INJURY RECIEVED IN ACCIDENT.
DOOR LOCKING MECHANISM FAILURE.
DOOR LOCKING MECHANISM FAILURE.
Fuel gauge don't work, don't know how much gas is in the tank
CONSUMER STATED THAT THE DEALER IS TAKING TO LONG TO PERFORM THE RECALL#02V041000 EMERGENCY BRAKE. JEEP 1800-992-1997 PLEASE PROVIDE THE ADDRESS. TS
I HAD TO REPLACE THE CATALYTIC CONVERTER AND IN DOING SO FOUND OUT THAT THE FRAME ON MY JEEP IS COMPETELY RUSTED THROUGH. YOU CAN PUT A JACK KNIFE THROUGH IT ANYWHERE. THIS WAS NOT FOUND UNTIL THE PROTECTION PANS UNDER THE JEEP WERE REMOVED. THIS JEEP HAS NOT BEEN USED TO 4 WHEEL OFF ROAD AT AL AND HAS BEN USED AS MY MAIN VEHICLE, WELL KEPT UP AND MAINTAINED. I BOUGHT THIS TYPE OF AUTO BECAUSE OF THE SUPPOSED REPUTATION AND BECAUSE THEY ARE A VEHICLE WHICH HOLDS UP FOR SEVERAL YEARS. I AM D
NO PARTS AVAILABLE:::::::: THE CONSUMER RECEIVE A RECALL NOTICE FOR THE EMERGENCY BRAKE#B03 BUERGE CHRYSLER/JEEP 11750 SANTA MONICA BLVD LOS ANGELES CA 90025 310 820 2631 #3300 SERVICE MANAGER TONY WALKER #3309 TS
EMERGENCY PARKING BRAKE JUST RELEASED ON ITS OWN. PLEASE DESCRIBE. TT
Showing the 15 most serious of 92 complaints filed with NHTSA.
