2002 Nissan Frontier Service and Repair Manual
This 2002 Nissan Frontier factory service and repair manual is built around the exact engine and trim combination on your truck, whether that's the 2.4L four-cylinder (KA24DE) or the 3.3L V6 (VG33E, or the supercharged VG33ER), so the torque values and diagnostic steps you're following match what Nissan actually specified rather than a generic pickup procedure.
Engines covered
- 2.4L inline-four — DOHC, naturally aspirated, gasoline
- 3.3L V6 — SOHC, naturally aspirated, gasoline
- 3.3L V6 — SOHC, supercharged, gasoline
Body styles covered
- 2-door extended cab pickup
- 4-door crew cab pickup
Trims covered
- Base
- SC
- SE
- SVE
- XE
Known issues on the 2002 Frontier. Eight recalls are on federal record for this model year. Aftermarket combination corner and bumper lamp assemblies from four different suppliers were recalled for missing the amber side reflectors required by federal lighting standards, decreasing visibility to other drivers and raising crash risk. Nissan separately recalled the lower steering column joint, where corrosion can restrict movement and overload the shaft, risking a crack during low-speed maneuvers that need heavy steering input and a loss of steering control. The fuel pump terminal on the fuel-sending unit can crack and corrode, stopping the fuel pump and causing a no-start or a stall while driving. Water intrusion at the rear ABS sensor can corrode and eventually fail the rear wheel bearing, risking wheel separation. On supercharged trucks, excess intake airflow under full-throttle, cold-engine conditions can trip failsafe mode, capping engine speed at 2400 RPM regardless of throttle position. Owners have filed 139 complaints for the year, and no technical service bulletins are logged. The factory diagnostic and repair procedures behind each of those systems are here.
From a steering column inspection to a fuel pump or rear wheel bearing job, it keeps you on the OEM procedure and the correct specification for your specific 2002 Frontier.
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE S
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
NISSAN IS RECALLING CERTAIN MODEL YEAR 2002-2004 FRONTIER VEHICLES MANUFACTURED FROM JULY 9, 2001 THROUGH OCTOBER 20, 2004, AND MODEL YEAR 2002-2004, XTERRA VEHICLES MANUFACTURED FROM JULY 9, 2001, THROUGH JANUARY 6, 2005. OVER TIME CORROSION MAY FO
THE SHAFT MAY BREAK WHICH COULD RESULT IN LOSS OF STEERING CONTROL DURING THESE LOW SPEED MANEUVERS INCREASING THE RISK OF A CRASH.
THE STEERING COLUMN SHAFT AND JOINT WILL BE REPLACED WITH A SHAFT OF A DIFFERENT DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 13, 2010. OWNERS MAY CONTACT NIS
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108,
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD N
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE S
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
ON CERTAIN PICKUP TRUCKS EQUIPPED WITH SIX CYLINDER ENGINES AND SPORT UTILITY VEHICLES EQUIPPED WITH FOUR OR SIX CYLINDER ENGINES, THE FUEL PUMP TERMINAL ON THE FUEL-SENDING UNIT CAN DEVELOP A CRACK IN THE PLASTIC MOLDING. THIS CAN CAUSE THE TERMINA
IF CORROSION OCCURS, THE TERMINAL STRIP COULD EVENTUALLY BREAK CAUSING THE FUEL PUMP TO STOP OPERATION. THIS WILL RESULT IN NOT BEING ABLE TO START THE ENGINE OR CAUSE THE ENGINE TO STOP RUNNING WITH
IN THE FOLLOWING STATES, DEALERS WILL REPLACE THE FUEL-SENDING UNIT. THESE STATES ARE CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, NE
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, WATER MAY ENTER THE REAR AXLE HOUSING DUE TO INADEQUATE SEALING OF THE ANTI-LOCK BRAKING SYSTEM (ABS) SENSOR.
THIS CAN RESULT IN CORROSION AND EVENTUAL FAILURE OF THE WHEEL BEARING. IF THIS OCCURS, THE WHEEL ASSEMBLY COULD SEPARATE FROM THE VEHICLE INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE REAR AXLE FOR WATER INTRUSION AND ANY AFFECTED COMPONENTS WILL BE REPLACED. THE ABS SENSOR WILL BE RESEALED TO PREVENT WATER INTRUSION. OWNER NOTIFICATION BEGAN DECEMBER 1
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH A SUPERCHARGER, UNDER CERTAIN CONDITIONS, SUCH AS FULL THROTTLE IN LOW GEAR WHEN THE ENGINE IS NOT FULLY WARMED UP AND AT COLD AMBIENT TEMPERATURE, THE AMOUNT OF INTAKE AIR FLOW THROUG
THIS WILL CAUSE THE ENGINE CONTROL SYSTEM TO GO INTO THE FAILSAFE MODE. UNDER THIS CONDITION, THE MALFUNCTION INDICATOR LAMP WILL ILLUMINATE AND ENGINE SPEED WILL NOT EXCEED 2400 RPM REGARDLESS OF TH
DEALERS WILL REPROGRAM THE ELECTRONIC CONTROL MODULE. OWNER NOTIFICATION BEGAN JANUARY 15, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT REC
CERTIFICATION LABEL AND VIN PLATE REPLACEMENT SERVICE INFORMATION Because of collision damage or other vehicle repair, a replacement Certification Label or VIN Plate/Label may be needed. HINT: Certification Label = FMVSS (Federal Motor Vehi
CERTIFICATION LABEL AND VIN PLATE REPLACEMENT SERVICE INFORMATION Because of collision damage or other vehicle repair, a replacement Certification Label or VIN Plate/Label may be needed. HINT: Certification Label = FMVSS (Federal Motor Vehi
VEHICLE KEY NOT DETECTED / AUTHENTICATED, ENGINE WILL NOT START This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
WINDOW GLASS WARRANTY INFORMATION This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
REMOVING FOREIGN MATERIAL FROM THE WINDOW GLASS This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
WINDSHIELD CRACKING This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
DIAGNOSIS OF VEHICLE PULL (DRIFT) AND/OR STEERING WHEEL OFF-CENTER This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
SILICONE-BASED LUBRICANT OR GREASE CAN DAMAGE ELECTRICAL COMPONENTS SERVICE INFORMATION Do not apply Silicone-based lubricants or grease to, or around, any interior electrical components. To avoid the risk of death or severe personal injury
Showing the 8 most recent of 75 technical service bulletins on file with NHTSA.
BRAKES FAILED ON PUBLIC ROADWAY, COULD NOT STOP VEHICLE, CRASHED INTO WALL TO STOP VEHICLE, CAUSING SERIOUS BODILY INJURIES.
WHILE CONSUMER'S WIFE WAS DRIVING ATTEMPTED TO APPLY BRAKES AND THEY FAILED, CAUSING VEHICLE TO GO OVER AN ENBANKMENT. DRIVER INJURED ANKLE WHILE TRYING TO APPLY FAILED BRAKES.*AK
DT*: THE CONTACT STATED THE VEHICLE WAS INVOLVED IN AN ACCIDENT WHEN AN AMBULANCE HIT THE CONTACT HEAD ON AT 30-40 MPH. THERE WAS EXTENSIVE DAMAGE TO THE VEHICLE. THE AIR BAGS DID NOT DEPLOY. SEAT
TL*THE CONTACT OWNS A 2002 NISSAN FRONTIER DOUBLE CABIN SUPER-CHARGE. THE CONTACT MADE A LEFT TURN AT 2 MPH AND WAS STRUCK ON THE PASSENGER SIDE DOOR BY ANOTHER VEHICLE TRAVELING 35 MPH. THE CONTACT
I WAS IN A CAR ACCIDENT TODAY AND THE BRAKES NOT WORKING HAD A LOT TO DO WITH IT. AS I NOTICED A CAR IN FRONT OF ME, I APPLIED MY BRAKES ONLY TO FIND THAT IT DIDN'T DO ANYTHING AND WENT TO THE FLOOR
NO SUMMARY. DT
VEHICLE WAS INVOLVED IN A COLLISION, AND THE FRAME WAS BENT IN THE FRONT. DEALER ATTEMPTED TO REPAIR THE FRAME, BUT VEHICLE DID NOT HAVE ANY SUPPORT FOR THE FRAME, CAUSING THE FRAME TO BEND ONCE AG
GENERAL GRABBER AW 225-70-15 STOCK ON 2002 NISSAN FRONTIER HAVE BELT SEPARATION IN THE SIDEWALLS. I HAVE FILED A COMPLAINT WITH GENERAL TIRE (#55041). HAVE ALSO CONTACTED NISSAN TO HAVE A SPECIALIST C
Showing the 8 most serious of 139 complaints filed with NHTSA.
